The great pump revolution

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The great pumprevolution

• Expanding the benefitsof the Flygt N-technology

2
Facing the toughestchallenges
Challenges
The toughest challenges
Corrosion
Solids
Fibers
Wear

• Solids
• Fibers
• Wear
• Corrosion

3
Major solids challenges
Challenges
The toughest challenges
Corrosion
Solids
Fibers
Wear

• Fluid with high solids content
• Sludge (treatment plant)

4
Major fiber challenges
Challenges
The toughest challenges
Corrosion
Solids
Fibers
Wear

• Textiles, rubber and plasticsin wastewater
• Paper pulp industry
• Manure (agricultural)
• etc

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Wear
Challenges
The toughest challenges
Corrosion
Solids
Fibers
Wear

• Application with abrasiveparticles content
  (sand)
• Sludge application

6
Corrosion
Challenges
The toughest challenges
Corrosion
Solids
Fibers
Wear

• Oxygen-rich water
• High erosion-corrosionimpact

7
The first revolution
Flygt N-technology
The first revolution
Movie link
The self cleaning concept
Global success
Customer cases

• Virtually clog-free lower maintenance costs
• Up to 50 percent lowerenergy costs
• Sustained operatingefficiency

Efficiency
N hydraulics
Traditional impeller running intermittently
Traditional impeller running continuously
Time
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The self cleaning concept
Flygt N-technology
The first revolution
Movie link
The self cleaning concept
Global success
Customer cases

• Flygt N-technology
• Innovative self-cleaning impeller design
• Specially developed relief groove(hydraulic
  end)
• The patented combination dramaticallyreduces the
  risk of clogging.

9
More than 150,000 unitssold worldwide!
Flygt N-technology
The first revolution
Movie link
The self cleaning concept
Global success
Customer cases
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Bullet-proof cleaning upin Canada
Flygt N-technology
The first revolution
Movie link
The self cleaning concept
Global success
Customer cases

• The customer
• Victoria Hospital, Vancouver Island
• The challenge
• Pumps clogged up every week
• The solution
• Flygt N-pumps (N3153) with 455 HT impeller
• The result
• Clogging completely eliminated

Australia
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Material proof in Australia
Flygt N-technology
The first revolution
Movie link
The self cleaning concept
Global success
Customer cases

• The customer
• United Water, Adelaide
• The challenge
• Sewage pump station plagued by wear and rapid
  corrosion
• The solution
• Cast iron hydraulic parts replaced with high
  crome parts
• The result
• Total customer satisfaction after 9 months trial

Canada
Germany
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Cutting maintenance costsin Germany
Flygt N-technology
The first revolution
Movie link
The self cleaning concept
Global success
Customer cases

• The customer
• Berlin-Ruhleben sewage treatment plant
• The challenge
• Pumps would not start without prior rinsing
• The solution (after competitive trials)
• All pumps replaced with Flygt NT 3153 pumps
• The result
• No clogging. No wear. Reduced power consumption.

Australia
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13
Movie link
ftp//ftp.flygt.com/xxxxxxxxxxxxxxxx/Film/c
hopper_ENG.vmv
Flygt N-technology
The first revolution
Movie link
The self cleaning concept
Global success
Customer cases
14
The second revolution
Whats new
Find the right pump
The second revolution
Improvements
Hard iron
Chopper pumps
Impeller

• 10 years of customer experience in-vested in
  further development
• Modular design
• outstanding versatility
• Hard iron 25 Cr
• (impeller, insert ring)
• Guide pin
• Chopper
• Great Grey

Relief groove
Chopper ring
Insert ring
Pumphousing
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Continuous improvement
Whats new
Find the right pump
The second revolution
Improvements
Hard iron
Chopper pumps

• Impeller leading edge improvement
• Complete geometry changes
• ( Aim is to further improve clogging and wear
  properties )
• Insert ring fastened by screws,replaceable
• Relief groove shape changedseveral times

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Hard iron consistentperformance over time
Whats new
Find the right pump
The second revolution
Improvements
Hard iron
Chopper pumps

• The number of trucks needed to transportthe
  amount of sand that is being pumpedduring
  Flygts 200 hour QT wear test
• N3153.181 MT50 truck loads
• N3153.185 MT65 truck loads (Hard iron)
• ) Volvo A40D

2 m
Volvos largest dumper A40D Carrying capacity
37,000 kg
Why hard iron
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Why hard iron
Whats new
Find the right pump
The second revolution
Improvements
Hard iron
Chopper pumps

• Hard Iron 25 Cr (impeller, insert ring)
• High resistance against wear anderosion-corrosion
  
• Recommended for
• Water with high oxygen content (e.g.
  aeratedzones in treatment plants)
• Wastewater with increased chloride content(lt500
  ppm)
• Applications with abrasive particle content
• Same performance as cast iron

Performance over time
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Chopper configuration
Whats new
Find the right pump
The second revolution
Improvements
Hard iron
Chopper pumps
Pumping capacities up to 320 l/s (5,000 USgpm)
Application areas
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The solution to problem sumps
Whats new
The second revolution
Improvements
Hard iron
Find the right pump
Chopper pumps

• Ideal for pumping needs found in
• Aqua culture
• Agricultural facilities
• Food processing facilities
• Heavy duty wastewater applications
• Pulp and paper mills
• Slight decrease in efficiency 36

Performance
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Find the right pump for your needs
Whats new
The second revolution
Improvements
Hard iron
Find the right pump
Chopper pumps
Identify yourapplication
Choose relevant capacity
Define pump functionality
Evaluate durability/life cycle cost
Chooseoptions
Identify models that match your needs
Regular
N3085, N3102, N3127, N3153, N3171, N3202, N3301,
N3231, N3306, N3312, N3356, N3400
Average effluent
Cast iron
3301
Guidepin
3202
N3085, N3102, N3127,N3153, N3171
3171
3153
( Head )
3127
N3085, N3102, N3127, N3153, N3171, N3202, N3301
High chrome
3112
3085
Guidepin
N3085, N3102, N3127, N3153, N3171
Sludge
ALL MODELS AVAILABLE IN EXPLOSION PROOF VERSION
( Q )
Chopperversion
F3127, F3153, F3171
F3171
F3153
F3153
Solids/fibre
Fish knife
( Head )
F3127
Feeding screw
F3153
High density
( Q )
Sewagecharacteristics
Performance criteria
Pump type
Hydraulic partsmaterial
Accessories
Flygt pump models
Other Flygt featuring N-technology N3231, N3306,
N3312, N3356, N3400
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The bigger picture
Sustainable efficiency
The bigger picture
The environment
Service and support

• Sustainable efficiency through
• Flygt N-technology
• The right options
• Right material
• Accessible services and support
• Low total life-cycle costs

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Global services and support
Sustainable efficiency
The bigger picture
The environment
Service and support

• To enjoy the full benefits of premium
  qualitypumps you also need premium quality
  spareparts and services
• Service resources in more than140 countries
• A global network of independentservice providers

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We take care
Sustainable efficiency
The bigger picture
The environment
Service and support

• High and sustainable energy efficiency
• (Usage 90 of total environmental load)
• Long life and low maintenance frequency
• (Less transport travel)
• Compact pumps
• (Less resources and scrap)
• Pioneering
• Environmental product declarations
• Life Cycle Analysis
• Certified quality and environmental management

24
ITT Water Wastewater
About us
ITT Water Wastewater
Core segments
Product brands
Complete offering
Global presence

• Leading global player in the waterbusiness
• Production plants in Europe,Asia/Pacific, North
  andSouth America
• 6,000 experts around the world

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Global Presence
About us
ITT Water Wastewater
Global presence
Core segments
Product brands
Complete offering

• Present in 140 countries
• 70 sales companies
• 7 production facilities
• gt1,000 distributors
• 6,000 experts
• Sales of 2 billion USD
• HQ in Sundbyberg, Sweden

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Core segments
About us
ITT Water Wastewater
Global presence
Core segments
Product brands
Complete offering

• Dewatering
• Treatment
• Transport
• Industrial pumping

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Complete offering
About us
ITT Water Wastewater
Global presence
Core segments
Product brands
Complete offering

• We offer a full range of superior products and
  application know-how for water and wastewater
  issues
• Strong partner with waste expertise
• Strong global and local support equals better
  service offering
• Our integrated offerings deliver real
  operational, business and environmental results
  that stand the test of time

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Product brands
About us
ITT Water Wastewater
Global presence
Core segments
Product brands
Complete offering
Sanitaire range comprises complete biological
wastewater treatment solutions for municipal and
industrial applications. These include diffused
aeration, Sequencing Batch Reactor, drum filters
and state-of-the-art controls.
Flygt range includes submersible pumps, mixers,
mechanical aeration equipment and equipment for
monitoring and control that are used in
environ-ments ranging from water and wastewater
treat-ment, raw water supply, abrasive or
contaminated industrial processes, mining and
construction as well as irrigation.
Wedeco range includes ultraviolet disinfection
and ozone oxidation systems for municipal
drinking water and wastewater, and also for
industrial process water.
Leopold range is synonymous with rapid gravity
media filtration and clarification solutions for
water and wastewater plants.