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The Grounds for HSE

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HSE Management Loss Prevention Loss Prevention The Cost is Substantial Hidden High Cost of Accidents US Industrial Accidents 1995: 6600 Fatalities ... – PowerPoint PPT presentation

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Title: The Grounds for HSE


1
The Grounds for HSE
2
The Grounds for HSE
A Good HSE Program Has Long Term Benefits for
the Company and Its Employees
Why Have a Good HSE Program?
3
Importance of Loss Prevention
The first duty of a business is to survive. The
guiding principle of business economics is not
the maximization of profits - it is the avoidance
of loss. Peter Drucker
4
Why QHSE programs?
Schlumberger Corporate Mission Statement
Our QHSE mission is to ensure that quality,
health, safety, security and environmental
considerations remain top priorities for
management and for all employees. Prevention of
accidental risk and loss from process failure
becomes a recognized, integral part of our
continuous improvement culture.
5
HSE Management
The Objective of QHSE is
  • Loss Prevention

6
  • Loss Prevention

7
The Cost is Substantial
  • For every 1 of injury/Illness costs there is
  • - 5 to 50 of damage costs
  • 1 to 3 of miscellaneous uninsured costs
  • A range of 6 to 53 times as much
  • At 10 net an additional 1,000,000 of revenue is
    required to pay for a 100,000 accident.

8
Hidden High Cost of Accidents
  • US Industrial Accidents 1995
  • 6600 Fatalities
  • 3,600,000 LT Injury / Illness
  • 120,000,000 lost workdays
  • Total Cost 119.4 Billion
  • Cost per Fatality 790,000
  • Cost per injury 28,000
  • Total US Industrial Profit in 1995 was 450
    Billion
  • Cost of Accidents
  • 26.5 of Profit !!

9
How Does It All Fit Together?
10
PPE in the Risk Control Process
PPE
11
Specific PPE Considerations
  • Jewelry and Accessories
  • Body Protection
  • Eye Protection
  • Head Protection
  • Foot Protection
  • Hand Protection
  • Fall Protection
  • Hearing Protection
  • Electrical Protection
  • Respiratory Protection
  • Drowning Protection

12
The Well-dressed Worker!
  • Wear the appropriate clothing
  • coveralls
  • Jeans/workpants and long sleeved shirt
  • Safety-toed shoes or work-boots
  • Do not wear loose-fitting clothes
  • Wear the required PPE
  • see next slide!
  • Do not wear jewelry
  • rings, ear-rings, pendants can become trapped by
    machinery!
  • Secure your hair if it is long!

Take off all Jewelry!
Before a Machine does it for you!
13
Personal Protective Equipment
  • Signs and Floor Markings should indicate specific
    PPE required
  • Wear all required PPE for the particular work
    activity such as
  • hard hat
  • gloves
  • safety glasses/goggles
  • ear protectors
  • Radiation Badge (Personnel Dosimeter) is required
    to work in a workshop where sources are present!

14
Are you Fit to Work???
  • Physical and mental fitness are important for
    safety while working
  • Many accidents are caused by
  • Physical illness
  • mental stress
  • Schlumberger encourages employees to keep fit
    through regular exercise and good eating habits
  • Many drugs (prescription and otherwise) impair
    attentiveness, coordination and reaction speed.
  • These can make it unsafe to operate vehicles or
    machinery and work in hazardous environments
  • Do not use any drugs without express written
    medical authorization.
  • Smoking is not only hazardous to your health, but
    is dangerous in the workplace
  • Smoking is generally prohibited in the workplace
  • Schlumberger encourages employees not to smoke!

15
Special Work Tasks and PPE
  • Some work tasks or environment may require
    specific PPE, such as
  • Chemical Handling
  • Confined Space Entry
  • Working at heights
  • Special PPE required may include
  • respiratory protection
  • chemical suits
  • special footwear
  • Harnesses and fall arrestors
  • etc.

Special training is required for these types of
work and the safe use of the required PPE
16
Fire and Emergency Exits
  • Know the emergency signals, exits and assembly
    points.
  • Know your responsibilities
  • Participate in fire drills
  • Raise the Alarm as soon as a fire is detected
  • Know the location of fire extinguishers
  • only use them if you know how!
  • only use them if they are appropriate for the
    fire (type/size!)
  • Only trained personnel should fight fires!
  • Follow your fire drill assignment!

17
Know your Fire Extinguishers
18
Sight / Lighting
  • We need to see to
  • work safely
  • identify and avoid hazards.
  • Dont work in the Dark!
  • Make sure there is good lighting in your work
    environment.
  • Use it!
  • If the lighting is inadequate to work safely
  • Stop!
  • Advise your Supervisor

Can you see what you are doing ???
19
No Horseplay
  • TAKE THE JOB SERIOUSLY
  • Keep practical jokes out of the Workplace
  • Do not take risks with your own safety . . .
    Whether or not it is meant as a joke.
  • If you notice something unsafe correct it
    immediately . . . If you are not sure how to do
    something, ask a supervisor.

20
Housekeeping
  • Keep work areas clean and tidy.
  • Beware of slippery surfaces.
  • Clean up spills immediately
  • Minimize obstacles on shop floor
  • Use barriers to segregate work
  • Tools and equipment must be stored neatly in
    their proper place after use.
  • Clean up after finishing the job.
  • Use correct bins for trash!
  • Segregate trash for recycling
  • Keep combustibles (oily rags, etc.) separate in
    closed bins

21
Lifting
  • Improper lifting injures more people in
    Schlumberger than anything else.
  • Back injuries can come to light years after the
    injury
  • it is in your interest to do lifting properly.
  • Use your Head!
  • Use mechanical aids (hoists, etc.) whenever
    possible!
  • Follow the Stepping, Handling and Lifting
    training!
  • leg and arm muscles instead of your back muscles.
  • Two people are better than one!

22
Hazardous Materials
  • Hazardous Materials will have clear labels to
    identify
  • what it is
  • What harm it can do
  • Basic Precautions in storage, handling and use
  • Always read the labels!
  • Never handle any substance, unless you
  • know what it is
  • know how to handle it
  • More detailed information will be available from
    the Material Safety Data Sheet (MSDS)

23
Hazardous Materials Labels
Flammability Hazards 4. Rapidly vaporize or are
readily dispersed in air. Will burn readily.
Extremely Flammable 3. Ignite under normal
conditions. Produces hazardous atmospheres with
air. 2. Will ignite when moderately heated 1.
Must be preheated before ignition can occur
Health Hazards 4 Too dangerous to approach
without specialized protective equipment. Can
cause death. 3 Can cause serious injury on short
exposure. Gives off highly toxic combustion
products. Full protective clothing is
necessary. 2 Can cause injury on exposure.
Respiratory protective equipment is
necessary 1 Can cause irritation.
Reactivity Hazards 4 Readily capable of
Detonation or explosive reaction at normal
temperatures 3 May detonate if exposed to heat
or shock. 2 Undergo violent chemical change at
elevated temperatures and pressures 1 Normally
stable. Can be unstable at elevated temperatures
or pressures
Special Hazards ACID - acid ALK - alkali COR -
corrosive OXY - oxidizer P - polymerization -
radioactive - use no water
24
Hazardous Materials Labels
  • Common labeling system used for chemical products
  • Indicates requirement for Personal Protective
    Equipment
  • Similar Hazard rating to NFPA 704

25
First Aid
  • Know location of first aid kits
  • Report if any items missing from kit!
  • Know who are the First Aiders.
  • Know location of eye wash stations
  • Call Emergency Services immediately for any
    serious injury
  • Numbers should be displayed in the workplace

First Aid kits are for workplace emergencies Do
not use them as a source of medication for
non-work related illnesses!
26
Electrical
  • Only qualified electricians may work on
    electrical circuits or machinery
  • Make sure that electrical appliances are properly
    grounded . . .
  • Three-pin plugs
  • All electrical equipment should have adequate
    protection
  • circuit breakers or in-line fuses
  • Ground fault detectors/circuit breakers
  • Make sure any temporary extension cord is
    adequately rated for the job
  • Carefully route away from sharp corners,
    walkways, water!

27
Flammable Liquids
  • Cleaning fluids/Solvents with flash point below
    140ยบ F (Varsol, Kerosene, Gasoline, etc.) may not
    be used
  • Use high flashpoint SafetyKleen, etc.
  • All flammables must be kept in properly labeled
    closed containers
  • Paints and solvents must be locked up when not in
    use
  • These substances are fire hazards, and also
    release explosive vapors.
  • Use only well ventilated areas.
  • No smoking signs clearly displayed.

28
Compressed Air
  • Compressed air lines should be regulated to max
    110 psi
  • compressors which start automatically must be
    labeled
  • Appropriate air nozzles with relief valves must
    be used
  • Improper nozzles can inject air into the skin
  • air can enter blood stream, reach heart and cause
    heart failure/death
  • Eye protection must be used when using compressed
    air

29
Tools and Machinery
  • Only use tools and machinery that you have been
    trained to use
  • Inspect all hand tools and machinery before using
    them
  • Use hand tools correctly
  • do not use screwdriver as pry-bar or chisel
  • do not use cheater bars on wrenches
  • do not use stilson or pipe wrenches to torque
    nuts and/or bolts
  • Chose the correct type of wrench for the job. In
    order of preference (from safety and efficiency)
    use
  • 1 Socket wrench
  • 2 Ring wrench
  • 3 Open-ended wrench

30
Machine Guarding
Belt Guard
Inspection Panel
  • Guards are provided on machines to protect
    operators from injury
  • Guards must be in place on all belts, gears,
    blades, moving or reciprocating parts
  • Never remove or tamper with a guards while the
    machine is being operated
  • Prior to removing any guard, the machine must be
    powered down, the energy sources disengaged and
    locked/tagged out!

31
Lockout-Tagout
  • Lockout-Tagout is applied to sources of energy
    when machinery is being maintained
  • Never remove a lock or tag unless authorized
  • Never attempt to start a machine which is locked
    or tagged out
  • Never try to operate a switch or valve which has
    been locked or tagged out

32
Welding and Cutting
Welding and Cutting are Hazardous Activities!
  • Only trained and authorized personnel may use
    welding equipment.
  • All other people should stay away from welding
    activities
  • Welding shall normally be performed in a
    designated area
  • any welding in the general shop area shall be
    segregated by barriers
  • Arc welding presents hazards to the eyes
  • must be done behind a screen
  • never look at the arc without a welders mask

33
Grinding Equipment
  • Inspect Grinder before use
  • Grinding stone and wire brushes in good condition
  • grinder is secured to base and the guards are
    fitted.
  • Workpiece support must be close to stone (max
    1/8 - 3 mm)
  • Grinding wheels can be fitted only by trained
    personnel.
  • Eye protection must be used
  • Grinding must be done in front of the wheel and
    not on the side of the wheel.

34
Drilling Equipment
  • Inspect drill press prior to use
  • Drilling equipment is in good shape.
  • The overhead drill is secured to its base.
  • Guards are fitted.
  • Secure the piece being drilled with clamps
  • Do not hold piece being drilled!
  • Use eye protection.
  • Drill bits mounted properly.
  • Correct bit for material to be drilled!

35
Forklift Operations
  • Only authorized personnel may operate forklift
  • Be aware of, and stay clear of, forklift
    operations
  • Listen for warning horn and backup beeper
  • If Assisting forklift operations
  • Stay in sight of forklift operator
  • place load to back of forks and balanced (spread
    forks to accommodate load)
  • never ride on forks!
  • Forklifts may not be used to lift people unless
    fitted with special personnel basket

36
Crane / Lifting Operations
  • All cranes may only be operated by trained and
    authorized operators
  • Improper crane and lifting operations cause many
    industrial accidents
  • Stay clear of crane operations
  • If assisting, loads should be guided by lines,
    not by hand.
  • Never walk or place any part of your body under a
    suspended load.
  • Never ride the load!
  • Personnel may never be lifted by crane except in
    a personnel basket
  • All loads should be secured properly using the
    correct slings or chains

37
Special Hazards
  • Radioactive materials, Explosives and highly
    hazardous Chemicals are present in certain
    Schlumberger locations
  • Only specially trained personnel are allowed to
    work with, or come close to stores of, these
    materials
  • Recognize the signs and obey them!
  • Do not approach or enter storage areas for these
    materials
  • Do not approach or enter work areas with these
    hazards present
  • Do not handle packages with warning labels for
    these substances
  • Report immediately if any such material is found
    outside a controlled store or work area

38
EU Hazard Pictograms
Explosive
39
UN Hazard Classes Labels
EXPLOSIVE
8
40
Radioactive Materials
  • The radiation from radioactive sources, called
    Ionizing Radiation, cannot be sensed
  • Seen, Felt, Touched, Heard, Tasted
  • We are constantly surrounded by this radiation
    from nature, without apparent harm.
  • Some sources of Ionizing Radiation, without
    suitable protective measures, can cause harm.
  • Always do everything to keep exposure As Low As
    Reasonably Achievable

41
What to Do about Radiation?
  • Radiation workers
  • Wear Dosimeter badge
  • Follow all radiation policies and procedures
  • Maintain your training certification current
  • Do not panic non-radiation workers with Danger
    Stories only state the facts as you know them
    or refer questioner to supervisor
  • Other employees
  • Do not approach areas where radioactive sources
    are stored
  • Do not approach areas where radioactive sources
    are in use
  • Do not speculate about dangers of radiation Know
    your Facts!

42
Explosives
  • Only properly trained and authorized employees
    may handle, transport or work with explosives
  • No unauthorized entry in explosives stores or
    loading shops
  • No smoking in explosive shop
  • No electrically operated equipment in the gun
    loading shop.
  • Explosives must be securely stored to avoid
    explosion or theft if you find any explosives
    outside their correct stores,
  • secure the site
  • do not handle
  • advise your supervisor

43
Hazardous Chemicals
  • Some segments (specifically Stimulation services)
    use highly hazardous chemicals, which require
  • special storage
  • special transport
  • special handling
  • special work clothes and PPE
  • Unless authorized, trained and equipped to do so,
    do not approach
  • bulk chemical stores or tanks
  • worksites where these chemicals are being used
  • chemical transports
  • If you find any misplaced or spilled chemicals
  • secure the area
  • advise your supervisor
  • do not attempt to intervene in a chemical
    incident unless trained and equipped to do so!

44
Conclusion
  • Prevention is better than cure.
  • Efficiency, we want no choice!
  • Financially, is there a choice?
  • Commercially, clients have choices!
  • Legally, we are not given a choice!
  • Ethically, we have no choice!
  • Motivated and well educated people are essential
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