Undulator System Assembly Plans

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Undulator System Assembly Plans

• Rodd Pope, SLAC

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By Scott Doran, ANL
UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN
FOR CLARITY
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By Scott Doran, ANL
UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN
FOR CLARITY
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Schedule
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Collaboration Roles and Responsibilities(abridged
)

• ANL Stephen Milton
• Design the System and Sub-assemblies minus
  WPM/HLS
• Supply Designed Sub-assemblies
• Provide Expertise
• SLAC Metrology Robert Ruland
• Design and Supply WPM/HLS System
• Undulator Tuning Quadrupole Measurement
• Develop and Test Fiducialization Procedures
• Provide Expertise
• SLAC Assembly Installation Ben Poling
• Girder Assembly
• System Installation
• Material Handling and Storage
• Provide Expertise

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Undulator Assembly Installation Supervisor

• Ben Poling
• Responsibilities include
• Material handling and assembly planning and
  execution
• Assembly and QA documentation
• Space and personnel resource planning

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Assembly, Install, Storage Space
Undulator Tunnel
B081 MMF Tuning/Fiducialization
B750 Storage/Assembly
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Undulator System Girder Assembly
Precise/Vacuum Assembly performed in a control
environment
Field Installation
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Girder Assembly Flow
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SLAC Magnetic Measurement FacilityWolf, Zachary,
LCLS Management Presentation, April 11, 2006,
Slide 3

• Floor plan divided into three functional areas
• Magnetic Measurements ( 0.1º C)
• Fiducialization and Assembly ( 1º C)
• Storage ( 2.5º C)
• Assembly Area
• Storage and Queuing

LCLS-TN-04-1
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Undulator Magnet Handling Cart

• For Use In MMF
• Out For Quotation

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Installation Cart Concept

• For Undulator Hall Use
• Concept Under Review

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Traversing the BTH East Entrance Maze
Entrance
BTH
UNDULATOR HALL
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Material Handling Crate Concept

• For Use In B750 Pit
• Concept Under Review

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Process Travelers

• Traveler Drafts Out For Review
• Undulator Tuning Fiducialization
• Girder Assembly
• BFW Fiducialization
• Quadrupole Measurement Fiducialization
• Pedestal Assembly
• CAM Assembly
• Inventory Database
• Physical location tracking
• Quality Assurance data collection
• Installation location mapping

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Next Six Months

• Production Control Communication
• Geoff Pile is developing a tool.
• Release document transfer process is in place.
• Exact Statement of Work content will solidify
  scope of SLAC work.
• WPM mockup operational in B750.
• Material handling equipment in place.
• 50 of Undulators RFI.
• Component deliveries beginning.

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Next Six Months (2)

• HLS/WPM Final Design Review 1/07
• HLS/WPM Procurements Placed
• Girder Assembly and Component Fiducialization
• Plan complete
• Tooling designed and ordered
• Production Drawings and SOWs archived at SLAC
• Cable Plant Preliminary Design Review Complete
  Long Lead Procurement Placed
• Pedestal installation Statement of Work out for
  bid

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End of Presentation
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By Scott Doran, ANL
SHORT BREAK
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By Scott Doran, ANL
SHORT BREAK CROSS SECTIONS
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By Scott Doran, ANL
LONG BREAK
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By Scott Doran, ANL
LONG BREAK CROSS SECTIONS
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Girder Assembly

• Prerequisite
• All necessary components fiducialized
• Stands aligned in all staging areas
• Outside MMF (possibly in Building 750) following
  the SPEAR3 Approach as suggested by Richard M.
  Boyce
• Step 1 Prepare Girder Mount CAM wedges under
  girder
• Step 2 Component Installation, part 1
• roll-away slides, component supports
• HLS WPM components
• undulator vacuum chamber
• Step 3 Component Installation, part 2
• quadrupole, BFW and BPM
• Step 4 Wiring / Plumbing
• In the Controlled Environment of the MMF
• Step 1 Optical Alignment
• Step 2 CMM
• Storage

LeCocq, Catherine, October 27-28, 2005, FAC
Meeting, Slide 13
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Component Delivery Schedule