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Remanufactured Quality Assurance

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Remanufactured Quality Assurance One of the major perceptions to overcome is that of the refilled cartridge quality which has been the result of small re ... – PowerPoint PPT presentation

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Title: Remanufactured Quality Assurance


1
Remanufactured Quality Assurance
Mail Room Equipment Ltd
  • One of the major perceptions to overcome is that
    of the refilled cartridge quality which has
    been the result of small re-fillers producing
    low cost but low quality offerings. End user
    customers and therefore dealers have been
    naturally reluctant to get into a solution with a
    historical poor quality background.
  • The truth is that the compatible and
    remanufactured market is now established ,
    developed technically and produces the highest
    quality products often with quality rates higher
    in the field than the original cartridges due to
    individual product and print testing of each
    cartridge before shipment.Remanufactured is
    completely different from refilled. The
    extensive remanufacturing process involves heavy
    investment in testing and preparation equipment
    including electrical integrity soak and
    insulation testing, chip integrity and function.
    De Ionizers to produce inert cleansing agents,
    Centrifuges to evacuate the ink remnants from the
    original cartridge and vacuum chambers to test
    the integrity of the filled cartridge for
    survival in atmospheric changes, finally the
    cartridges are tested in variety of synergistic
    printing environments for visual inspection
    which in there own production facility,
    includes the printing of the USPS Intelligent bar
    code for resolution and scanning quality prior to
    shipment.
  • Extensive documentation and process assure that
    only original cartridges are used ( never
    refilled or remanufactured previously) all
    quality steps are followed and each cartridge is
    uniquely identified by manufacturing date,
    process and batch to ensure total quality
    control, for these reasons we have total
    confidence in our 100 guarantee.Most low cost
    refilled simply purchase an ink refilling
    mechanism and do not provide anywhere near the
    same quality as a high class heavily invested
    remanufacturing operation.
  • Only the finest quality ingredients are used in
    the ink manufacturing process and formulas are
    carefully evaluated to provide performance equal
    to or better than similar product proved
    successful in the market. Our goal as an ink
    solutions provider is to have the flexibility for
    continuous improvement and customized solution in
    a variety of markets and applications, and new
    ink solutions in different delivery systems will
    be developed continuously.

2
Remanufacturing Process.Physical
inspection and confirmation of single
use.Electrical / electronic and integrity
testing.Head soak and nozzle cleaning
processClean/wash and flush with de ionized
cleaning agentsCentrifuge evacuation of
remaining particles and fluids Fill cartridge
within fill speed specifications, volume and
seal.Prime cartridge for 6 seconds and weigh for
volume check.Overnight set for settling and
recheck. ( 100) Inspection. Vacuum chamber test
for seal integrity ( no leaks)Print test each
cartridge for nozzle firing and quality (
Includes printing USPS Intelligent barcode for
visual confirmation ) Apply head tape cover and
head transport clipApplication of date and batch
code labelsSingle pack and outer pack to ensure
no damage in shipments.NB. All process
control and documentation traceability of ink
formula batch.Process operator , inspector and
date/batch.
Mail Room Equipment Ltd
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