5-Step Guide to Manufacturing Process of Woven Fabric

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Woven Fabric Manufacturing Process

• A 5-Step Overview

Anoosha Apparel Sourcing Ltd.
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Introduction to Woven Fabric

• Made from interlacing threads (warp and weft).
• Noted for softness, delicacy, and versatility.
• Commonly used in various garments due to
  cost-effectiveness.

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Key Concepts in Woven Fabrics

• Essential Terms
• Warp Longitudinal threads.
• Weft Horizontal threads.
• Weave The pattern formed by the interlacing of
  these threads.

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Step 1 - Yarn Winding

• Overview
• Yarn is transferred from large cones to smaller
  bobbins.
• Inspection for defects and impurities.
• Significance Ensures high-quality yarn for the
  subsequent weaving process.

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Step 2 - Warping to Form Fabric Sheets

• Process
• Arrange yarns systematically on a rack.
• Apply protective coatings to facilitate warping.
• Wind yarns onto a warping beam.
• Quality Control Inspect finished warp sheets for
  quality assurance.

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Step 3 - Sizing the Threads

• Process
• Separate yarns into single and double threads.
• Treat with sizing agents to enhance strength and
  durability.
• Organize threads carefully to prevent tangling.
• Goal Ensure uniform quality for long-lasting
  fabric.

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Step 4 - Weaving into Patterns

• Process
• Intertwine warp and weft threads to create
  fabric.
• Utilize common patterns plain, twill, and satin.
• Modern Techniques Use of electric looms for
  efficiency.
• Importance A crucial step for fabric creation.

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Step 5 - Finishing and Drying

• Process
• Dye the fabric using colorants.
• Steam for optimal dye absorption.
• Wash to remove excess dye and impurities.
• Finalize with drying and brushing for a smooth
  texture.
• Outcome High-quality, finished fabric ready for
  use.

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Conclusion

• Recap The woven fabric manufacturing process
  consists of five key steps, each vital for
  producing high-quality fabric.
• Takeaway Understanding this process aids apparel
  sourcing companies in selecting premium woven
  fabrics.

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Contact

• Address 5th Floor, House 417, Road 7, Baridhara
  DOHS, Dhaka-1206
• Website https//anooshasourcing.com/
• Phone [phone]
• Email info_at_anooshasourcing.com

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Thank You