Title: Prйsentation PowerPoint
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2Baldors Mission Statement
is to be the best
(as determined by our customers)
marketers, designers and manufacturers of
industrial electric motors, mechanical power
transmission products, drives, and generators.
MASKA 2009-M2
3COMPLEMENTARY MASKA PRODUCTS
1. Couplings 2. Weld-on hub (XT QD) 3. QD
Short Bushing 4. 1VP 2VP PULLEYS
MASKA 2009-M2
41.0 RIGID OR FLEXIBLE COUPLING?
- Used to connect shafts that are precisely aligned
- Accommodates misalignment
- Dampen vibrations or shock load
- Used for most industrial applications, rather
than rigid coupling, because of these multiple
functions
MASKA 2009-M2
51.0.1 TYPES OF FLEXIBLE COUPLINGS
A. Metallic types
- Torsional stiffness
- Operates in relatively high ambient temperature
and/or in presence of certain oils or chemicals - Electric motor drive only - not recommended for
combustion engine - Applications with relatively constant loads
B. Elastomeric types
- Torsional softness (absorbs shock and vibration)
- Allows more angular misalignment between shafts
- Lower cost and lighter weight
- Smoother and quieter operations
MASKA 2009-M2
61.0.2 Flexible coupling - Elastomeric
types
- Maska Starflex
- compression type can transmit more torque in
less space and easy to install - 4-FLEX
- shear type allows torsional wind-up and
- transmits higher torque
- Maskaflex
- shear type coupling generally produces
- lower shaft loads when submitted to parallel
- offset misalignment
MASKA 2009-M2
71.1 Jaw Coupling - compression type
- First patented in 1927
- Simple design - three components two hubs and
one elastomeric element - It is called a compression type coupling, because
torque is transmitted by conversion between the
driver hub and the driven hub
MASKA 2009-M2
81.1.1 Features of Maska Starflex coupling
- Fail-safe when equipment cannot be allowed to
stop. If the elastomeric element should fail, the
coupling will still transmit the torque due to
the metal-to-metal contact. - Great capability to handle torque over loads or
spike - Simple to install, compact and low cost
- Angular misalignment is more limited than in
shear-design
MASKA 2009-M2
91.1.2 Maska Starflex coupling
MASKA 2009-M2
101.1.3 Element material
A. NBR Buna-N B. Urethane C. Hytrel D. Bronze
MASKA 2009-M2
111.1.4 Element material - NBR
Most commonly used element material for all
general applications - Pumps, gear box, etc.
MASKA 2009-M2
121.1.5 Element material - Urethane
- Greater torque capacity than rubber
- Good abrasion / wear resistance
- Better resistance to environmental conditions
such as ozone, ultraviolet and some oils or
chemicals agents. - Should not be used in cyclic or start/stop
applications - Limited to 160F
MASKA 2009-M2
131.1.6 Element material - Hytrel
- Higher torque capacity than rubber and urethane
- Best chemical resistance, compared to urethane
and maximum temperature of 250F - Angular misalignment less than urethane and
rubber. 1/2 compare to 1 - As urethane, should not be use in frequent
start/stop applications or regular shocks and
vibrations
MASKA 2009-M2
141.1.7 Element material - Bronze
- Not elastomeric, but an option for high
temperatures, such as 450 F - Could be used in salt/marine applications
- Only used in slow speeds, generally below 250
rpm, since its a metal-to-metal contact which
increases wear
MASKA 2009-M2
151.1.8 Element material
Technical Chart Maska Starflex element
MASKA 2009-M2
161.1.9 Maska Starflex coupling selection
- Coupling selection
- Rated Torque chart
MASKA 2009-M2
171.2 4-FLEX - Shear type
MASKA 2009-M2
181.2.1 4-FLEX Product description
- 4-way flexing action
- All types sizes in cast iron
- No lubrication smooth, quiet power transmission
- Fast easy installation no special tools or
accessories required - Precise concentrical product to avoid run-out and
unbalance - Flanges and sleeves manufactured in Canada
MASKA 2009-M2
191.2.2 4-FLEX Technical Features
- Tight bore tolerance (.0005 / .0015)
- Over 1000 HP _at_ 1750 rpm
- J S flanges are bored to size
- B flanges are mounted with a QD bushing
MASKA 2009-M2
201.2.3 4-FLEX General Characteristics
MASKA 2009-M2
211.3 Features of Maskaflex coupling
- Compared to other couplings in the industry, the
tire coupling is the most suitable for
applications with shock loads, angular
misalignment up to 4 degrees or end float up to ¼
inches. - It is made of natural rubber and reinforced
tension member bonded together. The element has a
special series of cables near the flange
attachment that offers longer life expectancy
and prevents premature shear failure.
MASKA 2009-M2
221.3.1 Features of Maskaflex coupling
ANGULAR MISALIGNEMENT Up to 4 deg.
AXIAL OFFSET Up to 0.25"
PARALLEL MISALIGNEMENT Up to 0.125"
MASKA 2009-M2
232.0 WELD-ON HUBS FAMILY
1) QD SERIES - GENERAL APPLICATIONS
2) XT SERIES - CONVEYOR PULLEY
WELD-ON HUBS ARE MADE OF STEEL TO
FACILITATE WELDING
MASKA 2009-M2
242.1 Weld-On Hub QD
H QD PART
All size available excepted S
MASKA 2009-M2
252.1 Weld-On Hub QD
Product Features applications
- The QD weld-on hub are used in a wide range of
applications such as plate steel sprocket,
conveyor and fan blades. - All Maska Weld-on hub are made of steel since
cast iron is difficult to weld. Once a material
contains a high level of carbon, this will reduce
welding capabilities. - Maska QD bushings have a synchronized keyway with
bolt holes so they can be easily used once two of
these need to be installed face to face on the
same keyed shaft
MASKA 2009-M2
262.2 XT HUBS BUSHINGS
MASKA 2009-M2
272.3 XT Conveyor pulley
MASKA 2009-M2
282.4 XT Hubs Bushings
Product features
- Not interchangeable with QD or any other bushing
even if it has a similar design. - Supply with hexagonal head cap screws and spring
lock washers like QD bushings for installation. - Van Gorp / Browning is the original manufacturer
of these kind of weld-on hubs
MASKA 2009-M2
292.4 XT Hubs Bushings
- Taper is 2" per foot compared to QD which has ¾
per foot. - XT bushings are shorter compared to QD and will
only fit in these hubs (XTH). - Only sizes XTB100 XTB120 are made of gray cast
iron.
MASKA 2009-M2
302.5 XT HUB BUSHING DESIGNATION
MASKA OFFERS STANDARD SIZES
- Bore sizes in stock match with popular bearing
housing sizes to support the shaft-conveyor
pulley assembly. - XTB Series number corresponds approximately to
the max. bore per model like Taper-Lock bushings
nomenclature
MASKA 2009-M2
313.0 Short QD bushings
short QD J
MASKA 2009-M2
323.0 QD BUSHING SHORT
- Same features than the QD but with a shorter
barrel or taper length. 100 interchangeable with
competitors. - Short QD bushings are only available from J
through S. - Supplied with shorter Hexagonal bolts than QD but
still comes with set screw and lock washers - Would not be appropriate on v-belt pulley since
stability is required for multiple grooves pulley
so they are generally used face to face with
conveyor pulley or alone with a steel plate
sprocket, blade, impellers that are not too wide.
MASKA 2009-M2
334.0 VP- SERIES DESIGNATION
MASKA OFFERS ALL SIZES
MASKA 2009-M2
344.1 Variable pitch sheaves - VP series
1VP 2VP
- The VP series is equivalent to 8000 series. The
8000 series generally offers a wider range of
speed. - Designed for A (4L), B (5L) and 5V belts. 3L
could also be used - Offers half turn adjustment up to 6 turns.
- All made of gray cast iron
MASKA 2009-M2
354.2 VP types
TYPE1 - WITHOUT A KEY ONLY SET
SCREWS OVER THE HUB
TYPE 2- WITH A KEY THROUGH THE HUB
Only one set screw per flange like
Browning
MASKA 2009-M2