Chapter 10: Phase Diagrams

1
Chapter 10 Phase Diagrams
ISSUES TO ADDRESS...
When we combine two elements...
what is the resulting equilibrium state?
In particular, if we specify... -- the
composition (e.g., wt Cu - wt Ni), and --
the temperature (T )
then... How many phases form? What is the
composition of each phase? What is the amount
of each phase?
2
Phase Equilibria Solubility Limit
Solution solid, liquid, or gas solutions,
single phase Mixture more than one phase
Question What is the solubility limit for
sugar in water at 20C?
Answer 65 wt sugar. At 20C, if C lt 65 wt
sugar syrup At 20C, if C gt 65 wt sugar
syrup sugar
3
Components and Phases
Components The elements or compounds
which are present in the alloy (e.g., Al
and Cu) Phases The physically and
chemically distinct material regions that
form (e.g., a and b).
Aluminum- Copper Alloy
b
(lighter
phase)
a
(darker
phase)
Adapted from chapter-opening photograph, Chapter
9, Callister, Materials Science Engineering An
Introduction, 3e.
4
Effect of Temperature Composition
path A to B.
Altering T can change of phases

• Altering C can change of phases

path B to D.
water- sugar system
Adapted from Fig. 10.1, Callister Rethwisch 3e.
5
Criteria for Solid Solubility
Simple system (e.g., Ni-Cu solution)
Crystal Structure electroneg r (nm)
Ni FCC 1.9 0.1246
Cu FCC 1.8 0.1278

• Both have the same crystal structure (FCC) and
  have similar electronegativities and
  atomic radii (W. Hume Rothery rules)
  suggesting high mutual solubility.

• Ni and Cu are totally soluble in one another
  for all proportions.

6
Phase Diagrams
Indicate phases as a function of T, C, and P.
For this course - binary systems just
2 components. - independent variables T and
C (P 1 atm is almost always used).

2 phases
Phase Diagram for Cu-Ni system
L
(liquid)
a

(FCC solid solution)
3 different phase fields
L
a
L
a
Adapted from Fig. 10.3(a), Callister Rethwisch
3e. (Fig. 10.3(a) is adapted from Phase Diagrams
of Binary Nickel Alloys, P. Nash (Ed.), ASM
International, Materials Park, OH (1991).
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Isomorphous Binary Phase Diagram
Phase diagram Cu-Ni system.
System is
Cu-Ni phase diagram
-- binary i.e., 2 components Cu and Ni.
-- isomorphous i.e., complete solubility
of one component in another a phase
field extends from 0 to 100 wt Ni.
Adapted from Fig. 10.3(a), Callister Rethwisch
3e. (Fig. 10.3(a) is adapted from Phase Diagrams
of Binary Nickel Alloys, P. Nash (Ed.), ASM
International, Materials Park, OH (1991).
8
Phase DiagramsDetermination of phase(s) present
Rule 1 If we know T and Co, then we know
-- which phase(s) is (are) present.
Examples
A(1100C, 60 wt Ni)
Adapted from Fig. 10.3(a), Callister Rethwisch
3e. (Fig. 10.3(a) is adapted from Phase Diagrams
of Binary Nickel Alloys, P. Nash (Ed.), ASM
International, Materials Park, OH (1991).
9
Phase DiagramsDetermination of phase
compositions
Rule 2 If we know T and C0, then we can
determine -- the composition of each phase.
Examples
Consider C0 35 wt Ni
Adapted from Fig. 10.3(a), Callister Rethwisch
3e. (Fig. 10.3(a) is adapted from Phase Diagrams
of Binary Nickel Alloys, P. Nash (Ed.), ASM
International, Materials Park, OH (1991).
10
Phase DiagramsDetermination of phase weight
fractions
Rule 3 If we know T and C0, then can
determine -- the weight fraction of each
phase.
Examples
Consider C0 35 wt Ni
Adapted from Fig. 10.3(a), Callister Rethwisch
3e. (Fig. 10.3(a) is adapted from Phase Diagrams
of Binary Nickel Alloys, P. Nash (Ed.), ASM
International, Materials Park, OH (1991).
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The Lever Rule

• Tie line connects the phases in equilibrium
  with each other also sometimes called an
  isotherm

What fraction of each phase? Think of the
tie line as a lever (teeter-totter)
Adapted from Fig. 10.3(b), Callister Rethwisch
3e.
12
Ex Cooling of a Cu-Ni Alloy
Phase diagram Cu-Ni system.
T(C)
L (liquid)
L 35wtNi
Cu-Ni system
a
Consider microstuctural changes that
accompany the cooling of a C0 35
wt Ni alloy
130
0
A

L
a

120
0
L
a

(solid)
110
0
35
20
3
0
4
0
5
0
wt Ni
C0
Adapted from Fig. 10.4, Callister Rethwisch 3e.
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Cored vs Equilibrium Structures
Ca changes as we solidify. Cu-Ni case
First a to solidify has Ca 46 wt Ni. Last a to
solidify has Ca 35 wt Ni.
Slow rate of cooling Equilibrium structure
Fast rate of cooling Cored structure

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Mechanical Properties Cu-Ni System
Effect of solid solution strengthening on
-- Tensile strength (TS)
-- Ductility (EL)
Adapted from Fig. 10.6(a), Callister Rethwisch
3e.
Adapted from Fig. 10.6(b), Callister Rethwisch
3e.
15

• Hume Rotherys Rules for Solid Solution
• Radii of atoms must be within 15 of each other.
• Each element forms the same crystal structure.
• Each element must have the same valence.
• Each element forms the same crystal structure.

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Binary-Eutectic Systems
has a special composition with a min. melting T.
2 components
Cu-Ag system
T(C)

Ex. Cu-Ag system

1200

L (liquid)

1000
a
L

a

b

L

779C
b

800

TE

8.0
91.2
71.9

600

a

b

400
200
80
100
20
40
60
0
CE
C
,
wt Ag
Adapted from Fig. 10.7, Callister Rethwisch 3e.

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EX 1 Pb-Sn Eutectic System
For a 40 wt Sn-60 wt Pb alloy at 150C,
determine -- the phases present
Pb-Sn system
Answer a b
-- the phase compositions
Answer Ca 11 wt Sn
Cb 99 wt Sn
-- the relative amount of each phase
Answer
Adapted from Fig. 10.8, Callister Rethwisch 3e.

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EX 2 Pb-Sn Eutectic System
For a 40 wt Sn-60 wt Pb alloy at 220C,
determine -- the phases present
Pb-Sn system
Answer a L
-- the phase compositions
Answer Ca 17 wt Sn
CL 46 wt Sn
-- the relative amount of each phase
Answer
Adapted from Fig. 10.8, Callister Rethwisch 3e.

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Microstructural Developments in Eutectic Systems
I
For alloys for which C0 lt 2 wt Sn
Result at room temperature --
polycrystalline with grains of a phase
having composition C0
Adapted from Fig. 10.11, Callister Rethwisch
3e.
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Microstructural Developments in Eutectic Systems
II
For alloys for which 2 wt Sn lt C0 lt 18.3
wt Sn Result at temperatures in a b
range -- polycrystalline with a grains
and small b-phase particles
Adapted from Fig. 10.12, Callister Rethwisch
3e.
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Microstructural Developments in Eutectic Systems
III
For alloy of composition C0 CE Result
Eutectic microstructure (lamellar structure)
-- alternating layers (lamellae) of a and b
phases.
Adapted from Fig. 10.13, Callister Rethwisch
3e.
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Lamellar Eutectic Structure
Adapted from Figs. 10.14 10.15, Callister
Rethwisch 3e.
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Microstructural Developments in Eutectic Systems
IV
For alloys for which 18.3 wt Sn lt C0 lt 61.9
wt Sn Result a phase particles and a
eutectic microconstituent
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Hypoeutectic Hypereutectic
300

L
T(C)
Adapted from Fig. 10.8, Callister Rethwisch
3e. (Fig. 10.8 adapted from Binary Phase
Diagrams, 2nd ed., Vol. 3, T.B. Massalski
(Editor-in-Chief), ASM International, Materials
Park, OH, 1990.)
a
L

a
b
b
L

(Pb-Sn
200


TE
System)
a

b
100

C, wt Sn
20
60
80
100
0
40
eutectic
61.9
eutectic C0 61.9 wt Sn
160 mm
eutectic micro-constituent
Adapted from Fig. 10.14, Callister Rethwisch
3e.
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Intermetallic Compounds
Adapted from Fig. 10.20, Callister Rethwisch
3e.
Mg2Pb
Note intermetallic compound exists as a line on
the diagram - not an area - because of
stoichiometry (i.e. composition of a compound is
a fixed value).
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Eutectic, Eutectoid, Peritectic

• Eutectic - liquid transforms to two solid phases
• L ? ? (For Pb-Sn, 183?C, 61.9 wt
  Sn)

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Eutectoid Peritectic

• Cu-Zn Phase diagram

Adapted from Fig. 10.21, Callister Rethwisch
3e.
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Ceramic Phase Diagrams

• MgO-Al2O3 diagram

?
Adapted from Fig. 10.24, Callister Rethwisch
3e.
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Iron-Carbon (Fe-C) Phase Diagram
2 important
points
LFe3C
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Hypoeutectoid Steel
Adapted from Figs. 10.28 and 10.33,Callister
Rethwisch 3e. (Fig. 10.28 adapted from Binary
Alloy Phase Diagrams, 2nd ed., Vol. 1, T.B.
Massalski (Ed.-in-Chief), ASM International,
Materials Park, OH, 1990.)
31
Hypoeutectoid Steel
Adapted from Figs. 10.28 and 10.33,Callister
Rethwisch 3e. (Fig. 10.28 adapted from Binary
Alloy Phase Diagrams, 2nd ed., Vol. 1, T.B.
Massalski (Ed.-in-Chief), ASM International,
Materials Park, OH, 1990.)

32
Hypereutectoid Steel
Adapted from Figs. 10.28 and 10.36,Callister
Rethwisch 3e. (Fig. 10.28 adapted from Binary
Alloy Phase Diagrams, 2nd ed., Vol. 1, T.B.
Massalski (Ed.-in-Chief), ASM International,
Materials Park, OH, 1990.)
C0
0.76
33
Hypereutectoid Steel
Adapted from Figs. 10.28 and 10.36,Callister
Rethwisch 3e. (Fig. 10.28 adapted from Binary
Alloy Phase Diagrams, 2nd ed., Vol. 1, T.B.
Massalski (Ed.-in-Chief), ASM International,
Materials Park, OH, 1990.)
C0
0.76
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Example Problem

• For a 99.6 wt Fe-0.40 wt C steel at a
  temperature just below the eutectoid, determine
  the following
• The compositions of Fe3C and ferrite (?).
• The amount of cementite (in grams) that forms in
  100 g of steel.
• The amounts of pearlite and proeutectoid ferrite
  (?) in the 100 g.

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Solution to Example Problem
a) Using the RS tie line just below the eutectoid
Ca 0.022 wt CCFe3C 6.70 wt C

1. Using the lever rule with the tie line shown

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Solution to Example Problem (cont)

• c) Using the VX tie line just above the
  eutectoid and realizing that

C0 0.40 wt CCa 0.022 wt CCpearlite C?
0.76 wt C
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Alloying with Other Elements
38
Summary
Phase diagrams are useful tools to determine
-- the number and types of phases present, -- the
composition of each phase, -- and the weight
fraction of each phase
given the temperature and composition of the
system.
The microstructure of an alloy depends on
-- its composition, and -- whether or not
cooling rate allows for maintenance of
equilibrium.
Important phase diagram phase transformations
include eutectic, eutectoid, and peritectic.