Work in Process ?????

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Work in Process?????

• ?????
• m91660021_at_cc.shu.edu.tw

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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

3
Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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WIP ???????(1/2)

• Raw material ???
• Component ??
• Assembly ???
• Finished goods ??
• Scrap ??

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WIP ???????(2/2)

• Subinventory ??
• Floor stock inventory ???
• Shop floor ??
• Operation ???
• Issue material ??

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WIP ???

• WIP?Work In Process???
• ????? ?????
• ????? ????
• ????? ????
• WIP?????????,?????????????????????

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WIP?????
WIP??
?? (???)
?? (??????)
?? (???????? ??)
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WIP??????

• ??
• Manufacturing Support ????
• Production Scheduling ????
• Material Control ????
• Shop Floor Control ????
• Resource Tracking ????
• Costing ????
• ??
• ??????????????
• ?????(?)
• ????

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WIP ?????

• ?????????
• ?????????

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WIP ?????

• ?????????
• ?????????

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WIP ?????-?????????

• 1.?????(Make To Stock,MTS)
• 2.?????(Make To Order,MTO)
• 2.1 ????(Assemble To Order,ATO)
• 2.2 ????(Engineer To Order,ETO)

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1.?????(Make To Stock,MTS)

• ???????????,??????????????
• ???????????????
• ?????????????????
• ????????????
• ??????????????
• ???????????????????????
• ??????,???????????,????????

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2.?????(Make To Order,MTO)

• ???????,????????
• ?????????????????????
• ??????????????????????????
• ???????????(??) ???????
• ????????
• ???????????,??????(??)

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2.1 ????(Assemble To Order,ATO)

• ???????,?????????????
• ????????????????????
• ????????????,???????????
• ??????????????????????,??????????????????
• ??Dell(????)

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2.2 ????(Engineer to Order,ETO)

• ???????,????????,?????
• ??????????????,?????????????????????
• ????????????????(??) ?BOM(Bill of Material)???
• ??????,????????
• ????????,??????????,???????

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WIP ?????

• ?????????
• ?????????

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WIP ?????-?????????

• 1.??? Project
• 2.??? Intermittent / Discrete Job
• 3.???/??? Continuous / Repetitive

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1.???(Project)

• ?????????????
• ??????????????,?????,??????????????????
• ??????,?????????,??????????
• ??
• ???
• ??
• ??

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2.???(Intermittent/Discrete job) (1/2)

• ???????????????????
• ???????????,???????????
• ??????????????????
• ??
• ????(Computer assembly)
• ?????(Furniture manufacturer)

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2.???(Intermittent/Discrete job) (2/2)
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3.???vs.???(Continuous/Repetitive) (1/2)

• ?????????????????????????,?????????????,?????????,
  ??????????
• ??? vs. ???(???????)???
• ???????????????????????
• ??????????????????????

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3.???vs.???(Continuous/Repetitive) (2/2)
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WIP ?????-?????????
Project
Intermittent/ Discrete job
Repetitive
Continuous
?
?
????
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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Oracle ERP Overview
?? Inventory
??????Assets
???? ?? RCCP
????PR
????PO
????Receiving
???? ?? Invoice
???? Payment
???? FCST
???? GL
???? ?? MRP
????? MDS
????? MPS
???? ?? CRP
???? Cost Management
????
??? ???
???? Issue
????SO
???? Completion Transaction
????? ????? APS
???? Discrete Repetitive Flow Project Process
???? ???? Move Transaction
???? Receipts
???? ?? Invoice
???? Picking Shipping
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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Oracle WIP ???????????
???? (BOM)
???? (OM)
???? (WIP)
??/?? ???? (MRP)
i supplier
???? (INV)
???? (COST)
???? (PO)
? ? ? ?
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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Oracle WIP Flow
????
????
????
????
??? ??
????
????
(??) ??
???? (?????)
??
????
?? - ???? - ???? - ???? - ???? - ????
????
??? ??(BOM)
?????? - ?? - ???? - ????
???? ??
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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Inventory accounting period
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WIP accounting classes
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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Oracle WIP Flow
????
????
????
????
??? ??
????
????
(??) ??
???? (?????)
??
????
?? - ???? - ???? - ???? - ???? - ????
????
??? ??(BOM)
?????? - ?? - ???? - ????
???? ??
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??

• ??????????(??????),?????????(????)??????????
• ?????????,????????
• ???????????????????????????????????
• Oracle???????????Discrete Job
• Oracle???????????Repetitive Schedule

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1.????
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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Oracle WIP Flow
????
????
????
????
??? ??
????
????
(??) ??
???? (?????)
??
????
?? - ???? - ???? - ???? - ???? - ????
????
??? ??(BOM)
?????? - ?? - ???? - ????
???? ??
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???(pick list report)

• You can run the Discrete Job Pick List Report or
  Repetitive Pick List Report to list the component
  requirements.

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2.?????WIP-gtReport
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3.??/????? menu View-gtRequests
??/?????
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????(issue material control)
Miscellaneous Issue ????
Floor Stock Account ????
???
Raw Subassembly Inventory ??? ????
Bulk
Supplier(??????)
Work In Process ???
Jobs ??
Finished Goods Inventory ???
Schedules ??
Push ????
????
phantom
Operation Pull ??????
Assembly Pull ??????
Floor Stock Inventory ????? Backflush
Replenish ????
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4.??
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4.??WIP-gtMaterial Transactions-gtWIP Material
Transactions
???????
???? ????? ???? ????
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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Oracle WIP Flow
????
????
????
????
??? ??
????
????
(??) ??
???? (?????)
??
????
?? - ???? - ???? - ???? - ???? - ????
????
??? ??(BOM)
?????? - ?? - ???? - ????
???? ??
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????(move assemblies)
interoperation
Operation(???) 10
Operation(???) 20
Queue
Run
To Move
Queue
Run
To Move
Scrap
Reject
Scrap
Reject
intraoperation
intraoperation
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?????(rework and scrap)
To Op Seq 4
Op Seq 1
Op Seq X Rework
Op Seq 3
Op Seq 2
Option 1 Repair at rework operation
Run
10 units
8 units
Queue
To move
2 units
Option 4 Return
Reject
Scrap
Option 2 Repair in place
Option 3 Scrap
Option 5 Rerun at prior operation
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????(outside processing)
??????? ???????
??????? ???????
?????
Ship Assemblies
Receive Assemblies
????
???
????
???? ????
???
???????? ??30 Queue
?????? ??????
??20 (??) ??/??/??
??10 ?????
??30 ????
??40 ?? (????)
????10? ??? ??20 Queue
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5.???? WIP-gtMove Transactions-gtMove Transactions
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5.???? WIP-gtMove Transactions-gtMove Transactions
???????
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5.???? WIP-gtMove Transactions-gtMove
Transactions(??????)
????????????
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5.???? WIP-gtMove Transactions-gtMove
Transactions(??????)
???????
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

55
Oracle WIP Flow
????
????
????
????
??? ??
????
????
(??) ??
???? (?????)
??
????
?? - ???? - ???? - ???? - ???? - ????
????
??? ??(BOM)
?????? - ?? - ???? - ????
???? ??
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????(complete assemblies)
Inventory
Work in Process
Issue material
Jobs and schedules
Raw materialinventory
Complete finished assemblies
Move assemblies onthe shop floor and charge
resources
Finished goodssubinventory
Scrap rejectedassemblies
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6.???? WIP-gtMaterial Transactions-gtCompletion
Transaction
?????
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6.???? WIP-gtMaterial Transactions-gtCompletion
Transaction
??????? To Move ????2????
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6.???? WIP-gtMaterial Transactions-gtCompletion
Transaction
???????????(10)?????,???????Status??Complete
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Outline

• WIP concept
• Oracle ERP overview
• Oracle WIP module with other modules
• Oracle WIP flow
• Presetup ????
• Discrete job ??
• Issue material ??
• Move transactions ????
• Complete assemblies ????
• Close discrete job ????

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????(Close Discrete Job)

• Two methods to close a discrete job
• Close Discrete Jobs window
• Close Discrete Jobs (SRS) window
• You cannot close a job that has pending material,
  resource, or move transactions including those
  that the concurrent manager has not processed.
• You also cannot close a job that has uncosted
  material transactions.

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7.???? WIP-gtClose Discrete Job-gt Close Discrete
Job(Form)

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7.???? WIP-gtClose Discrete Job-gt Close Discrete
Job(Form)
??????, ???status?Pending Close??Closed?,
??????????
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References

• Oracle Work in Process Release 11 Student Guide
• Oracle Work in Process Release 11i Users Guide
• ERP ??????(??????), ???
• ERP ??????(???????), ???
• ????(???), ??? ?