The Maritime Alliance

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The Maritime Alliance Promoting the Maritime
Community

• Symposium on Desalination and Related
  opportunities
• 
  Terry D. Smith
• Toray Membrane USA

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Outline of Toray Industries, Inc.
Founded January 1926 Net Sales (Year ended on
March 31, 2010) 14.6 Billion USD Employees (As
of March 31, 2010) 37,936 Main Business
Manufacturing and sales of the following
products 1. Fibers and Textiles Nylon,
polyester, acrylics, ETC 38.6 2. Plastics and
Chemicals Nylon, ABS resins, polyester, PP
films, etc. 24.5 3. IT Related Products
Plastic materials, LCD color filters, PDP
materials, etc. 16.9 4. Environment and
Engineering Housing Building Materials,
Environment Equipment, Membrane Water Treatment
System, Plant Engineering Machinery
11.8 5. Carbon Fiber Composite Material (5
locations in 3 countries) 3.7 6. Life Science
and Other Businesses Pharmaceuticals and Medical
Products 4.5
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Toray Industries

• Toray is one of the largest manufacturers of RO,
  NF, UF, MBR membranes used in
• Seawater Desalination
• Wastewater Treatment and Reclaim
• Industrial use
• Food Separations

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Membrane Products Line-up of Toray
Size
0.001 ?
0.01 ?
0.1 ?
1 ?
10 ?
High molecular weight polymer
Ion, Low molecule weight organics
Separation materials
Colloid
Agricultural Chemical
Clay
Trihalomethane
Cryptosporidium
Coliform
Virus
Monovalent Ions
Multivalent Ions
Bacteria
Type
NF (Nano-filtration)
MF (Micro-filtration)
UF (Ultra-filtration)
RO (Reverse Osmosis)
Appli-cation
Municipal Drinking Water, Pretreatment for RO
Process
MBR (Membrane Bio or Reactor) for Waste Water
Treatment
Ultra Pure Water, Seawater and Brackish Water
Desalination, Waste Water Recycling
Softening, Removal of Toxic substance
Torays membrane products
MF/UF Module
MF Module for MBR
RO/ NF Element
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High Recovery Seawater Desalination Plant in
Trinidad and Tobago
Started on March 2002 - 8 years reliable
operation with Torays RO
Capacity 136,000m3/d Membrane Type 1st Pass
TM820-400 2nd Pass TMG20-430 Recovery
Rate 1st Pass 53, 2nd Pass
94.5 The largest BCS (Brine Conversion System)
SWRO plant in the world 2nd Pass RO system is
applied for low salinity permeate
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High Boron Rejection Seawater Desalination Plant
in Singapore
2-pass system with alkaline dosing is applied
for Boron removal
Capacity 136,000m3/d Membrane Type 1st Pass
TM820H-400B 2nd Pass TM720-430 Boron
regulation lt0.5mg/l Recovery Rate 1st
Pass 45, 2nd Pass 90,
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Wastewater Reuse Plant using Less-fouliungRO
membrane in Sulaibuya, Kuwait
Stable Operation form start operation in
March 320,000 m3/d, a Largest Wastewater Reuse
Plant in the World
Water quality Secondary effluent treated water DW Guideline of WHO
pH 7 6-9 6.5-8.5
TSS(mg/l) 12 lt1 -
BOD (mg/l) 5 lt1 -
Ammonia nitrogen (mg/l) lt2 lt1 -
Nitrate nitrogen (mg/l) lt9 lt1 10
Phosphoric acid (mg/l) lt15 2 -
TDS (mg/l) lt1280 100 1000
21,854 Low Fouling RO membrane
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Palmachim, Israel

• 130,000 m3/d SWRO

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Introduction to TorayTrakTM System performance
normalization software
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• Custom program for Windows/Vista PCs written in
  Visual Basic using Microsoft Access for database
  management
• Based on ASTM 4516 Standard for RO Data
  Normalization
• TorayTrak can be downloaded for free at our
  website www.toraywater.com

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Advantages Over Excel Spreadsheet

• Streamline file management and data transfer
• Graphing engine for generation of custom graphs
  for quick data analysis
• Multiple data entry methods
• Pre-programmed method for acquisition of
  operating data directly from SCADA systems

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Multiple Parameter Graphing
Depending on the number of stages, up to 51
different graphs of operating and normalized data
can be made
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Multiple Parameters On One Graph
Up to 4 parameters can be shown on one graph
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Powerful Graphing Engine
Cleaning required values can be customized and
graphed
Basic normalized data graphs can be quickly
accessed
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Multiple Data Entry Methods

• Direct entry from SCADA system
• Manual data entry
• Custom entry using a combination of SCADA
  acquisition and manual entry

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Other Graphing Features

• Graphs can be saved as JPEG files for easy
  insertion into transmittals and reports
• Up to 10 graphs can be quickly compared using the
  Graph Manager
• Graphs can be easily configured (scales, symbols,
  line thickness, etc)

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TMUS Product development

• 16 inch diameter RO elements
• Seawater and Brackish elements (1750 ft2 membrane
  surface area)

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