FY 2005 GAMA GOALS

1
Chairman Secretary

Treasurer
FY 2005 GAMA GOALS OBJECTIVES PLAN
Signature
Date April 22, 2004
Other
2005
Jan
Feb
Mar
Jun/Nov 2004 3/1/05
6/1/04 12/31/04
I
Quality

SSG SSG
QC SSG Legal SSG
5 TBD 0
15 Suppliers Certified
23 Maintain Quality Level
lt15 PPM 23 23 Suppliers
Certified
I. GOAL Meet NUMMI Targets of lt15 DPM 100
On-Time Delivery
Improvement Plan Updates Insp
ection Logs Participation
Letters ISO Certificates
Reg. Coord. Reg.
Coord. Reg. Coord. Reg.
Coord.

• Objective Implement Quality Improvement plan for
  all GAMA Member Companies
• Method
• Conduct Self Process Assessment (SPA) Training
  for All Members
• Implement SPA Activity at Each Member Plant
• Obtain Improvement Plan From Each Member Plant
• Support Improvement Plan Implementation For Each
  Plant, as Required, to Maintain Schedule
• Request NUMMI to Supply DPM Data on Weekly Basis
• Regional Coordinators Track DPM Data for Each
  Region
• Include DPM Performance Review In All Regional
  Meetings
• Each Member Company to Provide Improvement Plan
  Updates to NUMMI Purchasing (Bi-Annual)
• 2. Objective Implement GAMA Quality Procedures
  That Reduce New Model Launch Problems

Train
SPA
Plans Due
Support Activity
Data Request
Regional Tracking/Review Activity
Update
Update

• Method
• Maintain Open/Frequent Communication With
  NUMMI Through Entire
• Launch
• Post Clear Shipping Window Times at Shipping
  Docks and Ensure
• Understanding Among All Affected Team
  Members.
• Maintain an additional 2 Hours Safety Stock
  of Inspected Finished Goods.
• Conduct Redundant Final Quality Inspections
  on All Shipments Made
• During Ramp Up Periods.
• Maintain Verifiable Logs of Redundant Final
  Quality Inspections, Through
• The Duration of the New Model Ramp Up.
• In the Event of a Launch Quality Problem,
  Supplier Management To Call
• Immediate Meeting With NUMMI Purchasing and
  QC to Explain
• Implemented Countermeasures

No Ramp Up SOP 4/26/04
930N
Maintain Communication
Post Shipping Times
Redundant Inspection
635N
Maintain Extra Safety Stock
Maintain Inspection Log
Countermeasure Presentation
Government Relations/Environmental
II
I. GOAL Work to Improve Overall California
Manufacturing Environment
1. Objective Develop GAMA as a Voice
Capable of Impacting California
State Legislation

• Method
• Encourage GAMA Members to sign NUMMIs
  Participation Letter
• Initiate Regional Meet Greet Sessions with
  Congressional District
• Legislators
• Support Letter Writing Campaigns on Important
  Governmental Issues

Sign Letters
Meet Legislators
Support Campaigns
2. Objective Ensure All GAMA Member Companies
Are ISO14001 Certified

• Method
• Assess current status
• Encourage and assist struggling suppliers to
  expedite certification

Assess Status
Obtain Certification