Wonderware Performance Software 3.5

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• Wonderware Performance Software 3.5
• Real-time Visibility into Equipment Performance
• Alex Chia
• Solution Sales Manager

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Agenda
Lower the total cost of ownership with
Wonderwares object based ArchestrA software
solution architecture
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Identify your Production Bottlenecks

• Operators have real-time downtime data that
  alerts them to asset utilization issues
• Accurate, timely and easily available data allow
  managers and engineers to detect and take focused
  action on significant production bottlenecks
  before they degrade plant performance

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Increasing Capacity w/ Existing Assets

• Reduce unplanned equipment downtime
• By tracking analyzing equipment downtime
• Improve the output of existing equipment
• Track analyze equipment output (performance)
• Reduce quality related losses (scrap)
• Track analyze first pass yield
• All require detailed equipment
• performance information!

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Get to the Bottom of your Unplanned Downtime
Issues

• Wonderware Performance Software v3.5
• Leverages existing automation system
• Provide more accurate, reliable granular
  downtime data than manual systems
• Highly flexible capture of downtime events with
  Unlimited downtime reasons per piece of equipment
• Enhanced operator involvement w/ highly
  configurable .NET based Operator interface

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Reduce Costs with Equipment Efficiency Tracking

• Wonderware Performance Software v3.5
• Real-time Overall Equipment Effectiveness (OEE)
  Monitoring
• Monitor equipment, line or plant OEE
• Compare machine to machine, line to line, plant
  to plant
• Leverages existing automation system for accurate
  and timely OEE data
• Unlimited number of OEE calculations
• Include real-time OEE on Operator HMI screens
  and web-based plant information portals

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Overall Equipment Effectiveness
(Key Efficiency Metric)

• OEE Availability Performance Quality
• Example (.77)(.65)(.98)100 49 OEE

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A Customer Success Story
Direct bottom line results

• Raised OEE by 3 in first year
• 200,000 ROI on an initial investment of 80,000
• Payback in 5 months

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Wonderware Performance Software

• Monitors, analyzes and reports on asset
  efficiency equipment downtime - resulting in
  improved productivity and asset utilization.

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Capabilities of Wonderware Performance Software
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Drive Better Equipment Utilizationthrough
better Operator Awareness
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Customizable Operator Interface

• User definable utilization states
• Define an unlimited number of reason codes to
  establish the utilization state
• Reason code triggered automatically from I/O or
  manually input by operator
• Define a target Utilization OEE for each asset
• Configure if utilization reasons affect OEE values

State
Reason
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Powerful Utilization ControlReal-time
Visualization Input
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Decision Makers Information at your fingertips
Web based or Paper Reports, You choose
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Capabilities of the Equipment Performance Module

• Equipment Utilization
• Real-time Tracking/Display/Analysis of Unplanned
  Equipment Downtime

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Drive Higher Equipment Efficiencies w/ Operator
Involvement
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Efficiency Information for Decision Makers
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More Success Stories
Direct bottom line results

• Within 3 months, identified problem areas in
  bottleneck machines
• Due to increased efficiency, able to cancel large
  capital expenditure (gt 1.5 Million)

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Capabilities of Wonderware Performance Software

• Equipment Utilization
• Real-time Tracking/Display/Analysis of Unplanned
  Equipment Downtime

• Equipment Efficiency
• Real-time Tracking/Display/Analysis of Equipment
  Efficiency

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Zero Footprint Web-Based Reporting

• Flexible Report Templates
• OEE Downtime
• Production Event Summary
• Extensible
• Easily create report instances for specific users
• Wired for Analysis
• Drill through by passing parameters
• Determine root cause of production problems

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Web-Based ReportingDrill Down to Root Cause
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Adopting a Flexible Approach to Improving Your
Manufacturing Operations
Enable an incremental, low-risk deployment of
increased application functionality, one step at
a time.
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Whats in Performance 3.5?

• Simplified Configuration
• New Utilization Capability Object
• New Performance Configuration Client
• Improved Visualization
• New ArchestrA Graphic Templates
• OEE, Downtime Production Progress
• Improved Operator Interface
• New Utilization Grid .NET Control
• Enhanced Reporting
• New Web based ArchestrA reports
• New Migration Utility
• Easier upgrades

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Object Based Configuration

• New Utilization Capability Object
• Configure downtime events OEE calculations
• Define production attributes for production
  progress tracking
• Associate w/ ArchestrA Graphic templates
• Extend with custom scripts
• Benefits
• Facilitates corporate standards
• Template approach promotes engineering reuse
• Faster configuration reduced maintenance

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New Performance Configuration Client

• Helps configure
• Users Groups
• Utilization States, Reason Groups Reasons
• Shifts Shift Schedules
• General System Parameters
• Helps simplify system configuration

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New Performance Graphics Templates

• OEE KPI Control
• Displays OEE value and/or the OEE components
  (Availability, Performance, Quality
• Count/Duration KPI Control
• Displays the number duration of events for the
  current entity
• Production Progress Control
• Displays the current progress of production for
  the current shift compared to a provided target

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OEE KPI Control

• Shows OEE or OEE components
• Dial or Bar chart
• Configure
• All standard graphic properties are available for
  setup.

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Overall Equipment Effectiveness
(Key Efficiency Metric)

• OEE Availability Performance Quality
• Example (.77)(.65)(.98)100 49 OEE

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OEE KPI Control Filtering by Time Period

• Dropdowns for Filtering
• Current Shift
• Last Shift
• Current Day
• Yesterday
• Current Week
• Last Week
• Last Month
• Last X Hours 1 to hours
• Custom
• Start and End Time specified

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Counts and Duration Control

• The control will display either counts or
  duration for Utilization States, Reason Groups,
  or Reasons on the graph
• Filtered for the time period specified by the
  Filter properties for the current entity

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Production Progress Control

• Used to display progress towards a production
  target for the current shift
• The projected production is based on the current
  rate of production for the current job running on
  the current machine

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New .NET Control Utilization Grid

• Allows enhanced operator displays
• Employs advanced filtering capabilities

• Time based
• Last N events, this/last shift, last N hours
• State based
• Unacknowledged
• Minimum Duration
• Status based
• Utilization state
• Any combination of filters

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Reporting

• New ArchestrA Utilization Reports

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Migration

• Full data (event configuration) migration
• Performance Software 3.4
• Equipment Performance Module 2.0
• Configuration Data only
• DT Analyst 2.2
• Equipment Performance Module 1.0
• No migration utility is perfect
• Available at release of Performance Software 3.5

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Wonderware Ease of Use

• Single development environment
• Wonderware Integrated Development Environment
  (IDE)
• Single configuration object
• Utilization Capability Object
• Pre-built visualization graphics
• Downtime, OEE, Production Progress
• ArchestrA graphic template technology
• Pre-configured Web Reports
• Out of the box value

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Wonderware Market Acceptance

• gt100,000 plants use Wonderware (1/3 total)
• Wonderware Everywhere w/ offices worldwide a
  network of more than 160 distributor offices
• Acknowledged Leader in Innovation
• InTouch, Worlds first Windows based HMI
• InSQL, Worlds first relational database based
  historian w/ gt15,000 licenses sold worldwide
• ArchestrA, first fully integrated software
  platform for industrial applications

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Summary

• Productivity Improvement
• Equipment Downtime Tracking
• Efficiency Improvement
• OEE Tracking
• System Platform Integration
• Enhanced connectivity
• Broad calculation capabilities
• Built on a single, extensible software platform

Wonderware covers your industrial software needs
today, tomorrow and into the future
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Software Solutions for Real-Time Success
SM