DataPARC

1
Capstone Technology Corporation

• Founded in 1997
• Twenty Years of RD and Intellectual Property
  Development
• Focused on Unifying Industrial Process
  Information Increased Optimization
• Locations in Seattle, Camas, Cincinnati,
  Pensacola, Houston
• 100 Software Products Services

2
What Problem Are We Solving?

• Poor data visibility in the control room
• Lack of user friendliness with existing market
  solutions
• Time to implement and learn existing products
• Making existing data more accessible and useful
• Enable Operators, Engineers Mgmt to make
  informed decisions quickly.

3
Facts About Other Process Information Systems

• Only 20-25 of Potential Benefit Achievable with
  Industry Standard Historians.
• 50 of the Benefit is at the Operator Level (yet
  largely ignored).
• Engineers/Managers spend more time gathering
  consolidating data than analyzing information.

Control Room Implementation of DataPARC
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According to Industry Experts Financial
Benefit of Fully Utilized Real-Time Information
System

• 1-3 Increase in Production
• Downtime Yield Improvement, Run Faster
• 3-5 Reduction in Operating Costs
• Reduce process variability, catch upsets early,
  identify patterns
• Identify process correlations, effects of
  setpoint changes.
• 20-25 Decrease in Product Variability

Operators Decisions
Mgmt / Engineering
50
50
20
30
49
Standard Benefits PI, IP21, PHD, WW
Additional Benefits DataPARC
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Introducing.
7
DataPARC is.

• PARCView Advanced Real-Time Analysis, Control
  Room of the Future
• PARCTrend Porsche of Trending
• PARCSigma SPC, SQC, Pareto, Downtime
• PARCLog Operator Log Book
• PARCCenterline Key Operating Param, Product
  Run Bale Analysis
• PARCProfile Profile Views
• PARCServer Process Historian OPC HDA Server
• PARCNetWatch RT Monitoring of Biz Control
  Network Equip Servers
• PARCAlarm Intelligence Alarm Server Advisor
• PARCTrace Tracks Slices of stock through Unit
  Operations
• PARCControl MACS Multi-Variable Advanced
  Control System
• PARCApps Vertical RT Reporting Layer
• Real-Time Grade Costing
• Incremental Cost Analysis
• Gap Analysis
• Energy Monitoring

8
Succeed in the Control Room

• 1 PC, Mouse Keyboard Drives 4 monitors

• Drag Drop tags from 1 Monitor to Another

• Know where and how fast the process is moving
• Identify instabilities
• Identify relationships
• Continuously Train Operators
• Facilitate Information Exchange

9
Key Benefits
Control Room of the Future

• Exclusive solution that consistently delivers
  value to all operators.
• Drive cultural change in control rooms.
• Out of the box value without training
  development efforts.

• Reduce Operating Costs
• Drive Quality Improvement

Engineering, IT Mgmt

• Solve difficult problems unsolvable with other
  solutions.
• Remove all barriers associated with display dev
  mods.
• Real-time 6-sigma solution to drive process
  improvement profitability.
• Improve customer support satisfaction.
• Reduce IT support costs.
• Integrate data systems

10
Results

• 50 reduction in Kappa for large mill.
• 35 reduction in soda loss for large pulp mill.
• Column reflux methanol concentration 2-sigma
  reduction from 6 to 0.5.
• Improved financial performance (ROA) of 2 mills
  within large corporation from

11 out of 22 mills
2 out of 22 mills
14 out of 22 mills
3 out of 22 mills
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DataPARC is Built to Integrate
Partner
Vendor
Supplier
Third Party
PARC App
PARC View
PARC Alarm
PARCNetHealth
Mill
PARCPortal
PARC OPC
Quality Systems
Process Historians
Control
Accounting
Proficy
Majiq
PI
AIMS
Wonderware
SAP
QIS
QMS
IP21
PHD
Intellution
Oracle
LIMS
SQL
PARCServer
Foxboro
ABB
Peoplesoft
Oracle
Access
Honeywell
Cimplicity
DataPARC Product Component
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Process Historian Architecture
P A R C V i e w
PARC OPC
PARCHistory
Quality
Custom
SAP
MES
P A R C S e r v e r
DB Feed
Port I/O
Port I/O
Port I/O
Port I/O
Port I/O
Cimplicity
Valmet
PLCs
Honeywell
Bailey
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PARCHistory Overview
PARCRT

• High Resolution Data (1 to 5 sec per tag)
• Identify control opportunities
• Real-time monitoring, analysis reporting
• Binary File System
• Scaleable Industrial Solution
• Efficient Storage of data (4 to 1 compared to
  SQL Server)
• Fast retrieval of data
• Easy backup capability as database grows

PARCHourly PARCDaily Historian

• Stores hourly daily averages for all tags in
  separate files
• Fast Retrieval of long-term data
• All RT Tags are associated to hourly daily tags

PARCWatch

• Monitors all data acquisition and storage
  components
• Can configure for email, cell phone, pager
  notification.
• Can be used for alarming critical process
  parameters.

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OPC HDA Data Tunneling
Before
With CTC HDA
WAN or Different Domain
WAN or Different Domain
Domain A
Domain B
Domain A
Domain B
Client
Client
Client
Client
Client
Client
DCS
DCS
OPC Server
PARC OPC Server
PARC OPC Server
WW
WW
PS
PHD
PS
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PARCTrend

• 16 trends per display, unlimited tags per trend
• Drag Drop Everything
• Collapse, Expand, Pan Zoom Time Ranges
• Easy to export data to Excel
• Display in tabular format with statistics
• View data from multiple sources on same trend
• Set delay times to compare variables with time
  lags

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PARCSigma

• Control Charting
• Histograms
• Special Cause Assignment
• Pareto Diagrams
• X-Y Scatter with Regression Analysis
• Control Limit Calculation
• Control/Spec Limits can reside in native
• Database or Capstones Universal DB

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PARCSigma
Control Limit Calculation
X-Y Scatter Plot
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PARCGraphics

• View process pictorially and real-time from any
  PC.
• Anyone can build, modify and maintain graphics
  reports
• with MS Visio with DataPARC add-in.
• No software necessary to view graphics due to
  SVG format.
• Drag and drop process readings on graphics to
  trend.

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PARCCenterline
Tags
Grade
Current Values
Comment written to Logbook
Grade Based Operating Ranges
Temp Target / Comment to why running outside
centerline
21
Grade runs for last 90 days
Time on Grade (hrs)
Downtime for Grade run
Avg value of tag during grade run
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Trend Tags during timespan of grade run
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PARCCenterline

• Communication tool
• Notes by product/grade
• Notes by process variable
• Extracts spec and control limits from existing
  dbs
• Clean grade-based data (runs, bales)
• Data sources include process historians, lab
  data, product-tracking data, and calculated
  variables
• Downtime and product change data removed from
  calculations
• Pre-defined trends for root-cause analysis

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PARCLog
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PARCApps - Real-Time Grade Costing
Total Chemical Cost
Total Cost
Click on Individual Bar to launch Real-Time
Production Cost Trend for Timespan of Run
Total Energy Cost
Rolls Up Product Cost by Grade Run, Day, Period,
Etc.
Total Raw Material Cost
Link RT Production Cost Trends to Detailed
Trends