Flexitank Introduction

1
(No Transcript)
2
Flexitank Introduction

• Philton Polythene Converters

3
History of Philton

• PPC
• Specialist manufacturer of transit packaging for
  over 35 years.
• Expertise in Bulk solutions
• Our Keynote is Quality
• Use technology from other manufacturing
  disciplines
• Philton has a second manufacturing plant in
  Shanghai P.R.C
• Alliance with PPC for 10 years, over 5 years as a
  J.V. company
• Systems based on U.K. principles with full batch
  traceability
• Also ISO9000/2000 quality assured.

Philton Polythene Converters
4
What is a Flexitank?

• The Flexitank is an ideal product to store and
  transport all kind of non-hazardous liquids and
  chemicals in a 20' dry container. Flexitanks are
  easy to install and optimizes the use of the
  container space. The Flexitank can be loaded with
  a variety of non - hazardous liquids such as
  latex, wine, lubricants, additives, edible oils
  and many more. The one-way disposable Flexitank
  virtually eliminates the possibility of
  contamination and is easily disposed off without
  causing any environmental issues.

Philton Polythene Converters
5
History of the Flexitanks

• Have been used for over 20 years.
• Original Flexitanks were made of Butyl rubber.
  Very expensive to reposition, clean and repair.
• PVC tanks were a cheaper option but still
  expensive to reposition, clean and repair.
• Multi-ply PE tanks are the cheapest and most
  widely used single trip option.
• Single ply PE tanks also used in certain markets.

Philton Polythene Converters
6
Benefits of PPC Flexitanks

• Simple, reliable and economical
• Fast loading / discharging time
• High space utilization
• Environment friendly
• No risk of cargo contamination
• Low storage cost for empty tanks
• Covered by a factory warranty and product
  liability insurance

Philton Polythene Converters
7
Disadvantages of small bulk containers

• Drums (Steel / Plastic)
• High cost of packing
• High labour cost
• Long stuffing time required
• Low space utilization
• Disposal problems

• Intermediate Bulk Containers
• Not always available
• Expensive
• Heavy reliance for return load
• Need forklift equipment
• Long stuffing time required

Philton Polythene Converters
8
Disadvantages of bulk shipping

• ISO Tank Container
• Not always available
• High rental / shipping cost
• High cleaning cost
• Slow to position
• Heavy reliance on return load

• Parcel Chemical Tanker
• Not always available
• Slow to position
• Require large cargo volume
• Port to Port only
• Heavy reliance on bulking installation

Philton Polythene Converters
9
Multi-ply PE Flexitanks

• Constructed of different individually welded
  layers
• Can have an internal or external barrier layer
• Security in our unique testing system
• Quality record that cannot be surpassed.

Philton Polythene Converters
10
Single Ply PE Flexitanks

• Single membrane 1mm thick
• Excellent for Viscous products
• Good for products effected by moisture
• Double welding system
• Very Robust and strong

Philton Polythene Converters
11
Styles of Flexitanks- Top Fill/Discharge
Philton Polythene Converters
12
Styles of Flexitanks- Bottom Fill/Discharge
Philton Polythene Converters
13
Capacity of Flexitanks

• Virtually any size from 10,000 litre to 36,000
  litre.
• Restricted by weight / volume / regulations in
  various countries.
• Fill within 500 Litres otherwise fluid dynamics
  may break the Flexitank.
• Brace the bulkhead.
• Generally the more viscous product, the smaller
  the Flexitank used.

Philton Polythene Converters
14
Comparison in 20 Container Box
Philton Polythene Converters
15
Range Of Products
Uses of Flexitanks

• Military Use
• Emergency supply
• Water storage
• Shipment of Industrial and Food grade non
  hazardous Liquid

Food Grade
Industrial Grade
Synthetic Latex Detergents Lubricating oil Base
Oil Fatty Acid Plasticizers Emulsions and many
more
Vegetable Oil Edible Oil Sorbital Juice
Concentrates Wine Nut oils Vegetable oils and
many more
Philton Polythene Converters
16
Valve / Hose Configurations

• 2 top fill hose assembly or valve with camlock
  is the standard.
• 3 top fill hose assembly or valve with camlock
  is available.
• 2 or 3 Stubby valve or spigot available.
• Bottom load / discharge valves are available.
• Other larger sizes are available but are
  considerably more expensive.
• Different end connections available on request.

Philton Polythene Converters
17
Flexitank kit accessories

• Bulkheads
• - Wood
• - Metal Bar
• - Polystyrene Foam
• Heater Pads
• Bath Tub Liners
• Barrier Foil Liners
• EVOH Barrier Liners

Philton Polythene Converters
18
Installation of Flexitank
Philton Polythene Converters
19
Cargo Loading
Philton Polythene Converters
20
Correct installation is essential

• Easy process to install, however easy to go
  wrong.
• The Flexitank is likely to fail if not installed
  correctly.
• Our Insurance cover is void if all procedures are
  not followed.
• Installation checklist is installed with every
  Flexitank.

Philton Polythene Converters
21
Things dont go wrong just at sea!
Philton Polythene Converters
22
Things dont go wrong just at sea!
Philton Polythene Converters
23
Things dont go wrong just at sea!
Philton Polythene Converters
24
Things dont go wrong just at sea!
Philton Polythene Converters
25
Things dont go wrong just at sea!
Philton Polythene Converters
26
What does a Flexitank have to withstand?
Philton Polythene Converters
27
Philton Polythene Converters
28
Philton Polythene Converters
29
Philton Polythene Converters
30
Philton Polythene Converters
31
Philton Polythene Converters
32
Ship Rolling at 30
Philton Polythene Converters
33
Testing and Compatibility

• PPC fully test new designs with load testing and
  flange testing.
• Not all products are compatible with Flexitanks
• Temperature restrictions
• Mini tanks used for testing

Philton Polythene Converters
34
Quality Record

• Less than 1 manufacturing failure per 2000 tanks.
• Every Flexitank End weld is tested to 1 bar
  pressure.
• Independent audits by SGS surveys.
• Independently tested by China Railways Bureau
  (only 1 of 2 companies now authorised to carry
  Flexitanks on Chinas rail network)

Philton Polythene Converters
35
Philton Polythene Converters

• Thank you for your time to view this
  presentation. Please do not hesitate to contact
  us with any questions you may have.
• Contact
• Philton Polythene Converters Andrew
  Tisi aspt_at_philton.co.uk

Philton Polythene Converters