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Product introduction QGD 37-160

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QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW Quincy Rotary Screw Air Compressor QGD 315-400kW QUINCY COMPRESSOR USA Q-TECH AIR SYSTEM TECHNOLOGY LTD – PowerPoint PPT presentation

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Title: Product introduction QGD 37-160


1
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Quincy Rotary Screw Air Compressor QGD 315-400kW
QUINCY COMPRESSOR USA Q-TECH AIR SYSTEM
TECHNOLOGY LTD
2
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Quincy Global Direct - QGD
  • Quincy Globalized Design
  • Attractive Styling
  • Ergonomically designed
  • Efficient Reliable
  • Quiet Operation

3
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
QGD 315-400kW
Model Model QGD 315 QGD 355 QGD 400
Full Load Drive Motor kW Full Load Drive Motor kW 315 355 400
Capacity m³/min 7bar 61.4 68.4 73.3
Capacity m³/min 8bar 61.1 68.1 73.0
Capacity m³/min 10bar 48.0 60.2 67.3
Rotor Diameter mm Rotor Diameter mm 321 321 321
4
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Inside the QGD 315-400
Inlet Air System
Drive Motor
Quincy Airend
5
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Inside the QGD 315-400
Coolers
Fluid/Air Separation System
Electrical Control System
Lubricating System /Reservoir
Piping System
6
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Inlet Air System
Design of Inlet Air Silencer Compartment
  • Inlet Air for the compressor air required for
    cooling the motor is drawn directly from outside
    the enclosure. This raises efficiency and
    improves cooling conditions.
  • The entire enclosure and silencer compartment is
    padded with sound absorbing foam to lower sound
    levels.

7
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Inlet Air System
POWERCORE Inlet Filter Element (Patented
Technology)
  • Patented Technology. Performance is 10 times
    better than traditional paper elements. Pressure
    drop is low raises efficiency of the
    compressor.
  • Particle removal down to 3 micron at 99.9
    efficiency for complete protection.
  • Long service life, easy change-out of filter
    element.

8
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Inlet Air System
Quincy Positive Closure Inlet Valve
  • Capable of modulation with capacity range of 20
    100 , which is higher than machines of similar
    competing lines. The wide modulation band
    ensures stable pressure in air supply, reduces
    energy consumption due to varying load changes
    and extends the life of the motor.
  • The positive closure inlet valve is able to
    close totally. During unload, air enters the
    airend from the bypass valve. If there is a
    sudden loss of supply power or in the event of
    emergency stop, the inlet valve completely closes
    and prevents a fluid backflow. The inlet valve
    operates using pressure from the reservoir and
    makes operation stable and reliable.

9
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
The QUINCY Airend
Axial Flow Inlet
  • The directional flow inlet housing chambers the
    air flow towards the rotor housing in an axial
    direction, reducing turbulence that would cause
    an increase in temperature of inlet air.
  • Drawing air into a chamber ahead of the rotors
    allows the full length of the rotor to be used.
    The result is improved efficiency by 5 to 7
    over traditional radial flow designs.

10
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
The QUINCY Airend
Airend Shaft Seal
  • Triple lip PTFE shaft seal assembly
  • Outer dust seal protects the triple lip seal and
    forms a scavenge cavity.
  • Scavenge cavity is linked to the inlet valve via
    a return line and the vacuum ensures no fluid
    leakage.
  • The scavenge line is equipped with a check valve
    that prevents any fluid from following from the
    airend to the scavenge cavity when compressor is
    shut down.

11
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Drive Train
  • 6kV, 10kV/3P/50Hz IP23(ODP)motor as
    standard,from renowned Chinese manufacturer?
  • 380V, 6kV, 10kV IP54 (TEFC) motors are available
    as options.
  • C flange connected motor and airend for
    permanent shaft alignment.
  • Direct drive, no belts/ gears/ coupling, hence
    no transmission losses.
  • Flexible dropout coupling. Stable reliable
    operation.

12
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Electronics Controls
Main Electronic Control Components
  • 6KV/10KV Direct on line starting as standard.
    Remote reduced voltage starters are available as
    options.
  • 380V - Wye-Delta reduced voltage starters as
    standard. Electronic components are SIEMENS
    branded and quality is assured.
  • PLC based controller uses standard SIEMENS
    industrial PLC. Reliable and expandable for
    integration with plant network communication.

13
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Electronics Controls
HMI Control Capabilities
  • Uses SIEMENS TD200 HMI,dual language
    display,user-friendly interface
  • Logic control of dryer
  • Wye-Delta starter is standard.
  • Capacity control optionsmodulation
    auto/dual,continuous run,network(6 machines)
  • Network control mode ID assigned
  • System date and time display.
  • Total running and loaded hours operation display
  • Continuous monitoring of temperature and
    pressure
  • Service timings programmed and display
  • Fault alarm display.
  • Preset time for motor shutdown in auto/dual mode.
  • Auto-restart with programmable time delay
  • Fault alarm log with time and fault type
  • Operating and alarm parameters with password
    protection
  • Industrial standard PLC, expandable and supports
    Profibus and other communications network.

14
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Control System Upgrade Option
  • Uses higher version SIEMENS standard
    industrial PLC,able to network 16 compressors.
  • Uses SIEMENS HMI520 colour touchscreen.
  • User friendly interface with 4 language options
    English, Chinese, French and Spanish
  • In addition to the standard PLC capabilities, it
    can display pressure temperature historical
    graphs.
  • Multiple network sequence design and options.

15
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Electronics Control
Lift Valves Variable Capacity Control Option
  • Quincy patented technology lift valves to best
    fulfill full and part load operation.
  • Continuous monitoring of changes in system
    pressure rate of change, and using high speed
    PID control operation to automatically control on
    the no. of lift valves opening/closing.
  • Control of system pressure to within 0.069bar
    of target pressure.
  • Contoured to sit directly against rotor raises
    efficiency and prevents blow-by.

16
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Fluid/Air Separation System
  • All new separation technology, modular
    multiple-separator design, that provides larger
    surface area for fluid/air separation.
  • Using centrifugal separation gravity prior to
    separator, the combined effect lowers oil
    carryover to 3 ppm or lower.
  • All connecting pipework is designed to the sides
    of the reservoir. Separator element change can
    be accomplished without disconnecting any pipes.
    Design is ergonomic.

17
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Lubricating System
  • Quincy high efficiency glass microfibre fluid
    filter is designed for full flow for total
    protection.
  • Imported high quality thermal control valve
    ensures operating conditions are stable and
    constant.

18
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
QuinSyn Fluids
  • Uses Quincy QuinSyn line
  • of synthetic fluids
  • - standard factory fill
  • being QuinSyn- PLUS -fully synthetic fluid
  • Varnish free operation
  • High viscosity index
  • Excellent corrosion protection
  • Water holding capability
  • Efficient cooling

19
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Cooling System
Water Cooled as Standard
  • (Twin fluid coolers air cooler) design for
    redundancy and extra cooling ensure reliable
    operation in ambient temperatures as high as 46?.
  • Aftercooler approach temperature as low as 58?
  • Fitted with standard moisture separator for
    99.9 removal of bulk water.

20
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Cooling System
Moisture Separator
  • Imported premium quality moisture separator.
  • Centrifugal moisture separator removes 99.9 of
    bulk water.
  • Fitted with manual and automatic drain valves.

21
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Remote Cooler Package
Air Cooled Option
  • Designed for remote location. Flexible
    convenient installation.
  • Discharge vents at top of cooler package.
    Facilitates hot air discharge ducting or energy
    recovery installations.
  • Quiet operation,8082dB(A)?Discharge via top of
    cooler package also helps lower sound levels.
  • VFD fan (axial flow) helps lower sound levels.
    Fan speed is automatically regulated to maintain
    system temperature efficient and energy saving.

22
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Piping System
  • Air piping joints are flange connected. Flexible
    hose is suitably used where required. Leak-free
    and fuss-free installation/dismantling.
  • Oil piping uses steel pipes, layout is neat.
    Stable and reliable.
  • SAE O-ring fittings provide the most reliable
    sealing at joints

23
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Superior Low Sound, Reduced Vibration Design
  • Totally Enclosed Cabinet and Baseplate
  • Dedicated silencer compartments for air inlet
    motor cooling.
  • Sections of air piping are fitted using flexible
    hose where necessary.
  • Direct drive airend and motor are flange
    connected and supported by vibration isolators.

24
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 315-400kW
Thank You!
QUINCY COMPRESSOR USA Q-TECH AIR SYSTEM
TECHNOLOGY LTD
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