JTI

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JTI Eco-Design Platform(Ecolonomic1 platform)
(1) EcolonomicEcologic Economic
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Eco-Design General Objectives
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Eco-Design for Airframe
Eco-Design for Airframe
Eco-design for Systems
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Technical content - General issues
Issue 1 new materials
Issue 1 new materials
Area 1 new materials / new architectures
Area 4 end of life management
Raw Materials
Elimination Recycling
ECO-DESIGN
Manufacturing
Repair
Area 2 clean manufacturing
Product
Maintenance
Use
Area 3 long life structure
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Overall Lifecycle Demonstration
Materials Manufacturing
Validation article TBD (significant
representative equipped structure)
Production Process
Modelling manufacturing testing
Use Maintenance
Dismantling
Recycling
Partial tests
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Technical content - Area 1 Materials

• New materials Requirements
• Structural function
• Performances weight saving
• Renewability products
• Recyclability
• Materials more resistant to I/F
• CMR
• Materials production processes energy, cost,
  pollution

• New materials Requirements
• New functions
• Self healing
• Thermal, electrical conductivity (Energy
  Management)
• Controlled released rate

• New emerging materials
• Composite
• Agriculture (fibres, raw materials)
• Biotechnology nano, molecular design
• Others
• Metallic
• New light alloys (e.g. Al-Li)
• Surface treatment, protection

Modeling
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Technical content - Area 2 Manufacturing

• New processes Requirements
• Industrial
• Optimised Work Flow
• Highly integrated processes
• One shot process
• Dry process
• Low energy
• Recycling of ancillaries

• New processes Requirements
• Societal
• Design of offices
• Design of shops
• E-learning, virtual reality
• Human role
• Emerging countries
• Higly developped countries

• Green Factory
• Composite, metallic, fitting
• Direct manufacturing
• Energy management
• Virtual Reality
• Waste management

Modeling
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Technical content - Area 3 Long Life Structure

• Structural Diagnostic / Prognostic
• In field feed back
• Health Usage Monitoring
• Real time monitoring
• Smart sensors
• Non Destructive Control

• Long Life Materials
• Materials more resistant to interface and
  inter-phase
• Failure mode
• Key criteria (Damage Tolerance)
• Influence of atmospheric pollutants
• Mapping of pollutants

• Test Procedures
• Relevant Vs in field experience
• Short testing cycle

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Technical content - Area 4 End of Life
Management

• Materials end of life treatment for reuse,
  elimination, storage
• Metallic
• Separation, purification
• Storage of end products
• Organic
• Physical processing
• Chemical processing
• Biological processing
• Energy
• Storage of end products

• Dismantling processes
• Low energy
• Dry Processes
• Low effluents and waste

Modeling
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Airframe Demonstrator

• Structures composite and metallic architectures
• Fuselage section
• Wing / fuselage junction
• Wing (partial ?)
• Landing gear installation ?
• Cabin installation (in the fuselage section)

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Eco-design for systems
Eco-Design for Systems (small aircraft)
Eco-Design for Airframe
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Eco-Design for Systems - Global Methodology
Overview (1/2)
Methodology Devt and Validation
Generic Architecture Definition
Technology Status
Specifications and requirements
Electrical thermal Stimulation Benches for
simulation tool validation
Candidates Architecture Refinement
Test Benches Definition
Generic Architecture
Components S/S Def.
Test Hardware
Tests
Models
Data
Validated Models data
Results
Architecture trade-off
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Eco-Design for Systems - Global Methodology
Overview (2/2)
Architecture trade-off

Arch. 1 Baseline
Arch. 2
Arch. 3


Ecolonomic Comparisons at aircraft Level
All Electric Architecture Selection and Benefits
Assessment
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Eco-design for systems - Preliminary WBS
Aircraft Vehicle Systems Architecture
Architecture Trade-off Preparation
S/S Components Requirements
Architecture Trade-off
Data, models
a/c Requirements
a/c Optimization
Architecture Candidates
Ecolonomic Comparison
Requirements
Tools and Models
Synthesis, Recommendations
Test Benches Definition
Iron Bird
H/W for test benches
SYSTEMS PLATFORM
Thermal Bench (WP 4.2)
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Eco-design for systems
Clean Sky Technology Evaluator
Architecture Studies (small cabin A/C)
Trade-offs
Requirements
Modelisation, simulations, validations

• Technologies
• ECS, anti / de-icing
• Actuators
• Electrical generators, Starters
• ...

Energy Thermal Benches definition
Global Iron Bird
Energy Iron Bird
Thermal bench