Title: Investigation to Lab Phase Review
1Investigation to Lab Phase Review
- BST Functional Staff Presentation February 20,
2003
2Agenda
- Introduction Bruce Zignego (05)
- Marketing Andy Prater (15)
- RD/Qualification Testing Chuck Samson (40)
- Jon Lewis
- Finance Amber Craver (6.8)
- Manufacturing Rusty Osborn (10)
- Technical Marketing Tai Dang (05)
- Summary and Wrap-up Bruce Zignego (05)
3I/L Presentation Purpose
- I/L Presentation
- Market Feasability
- RD Feasability
- Program Feasability
- Program Plans Complete
- Lifecycle Deliverables
- IPG Product Lifecycle Photofinishing Lifecycle
(work in process) - All documents are via \\vcssaskatoon\groups\photo\
jetstream\checkpoints\do\Jetstream_IL_02-20-03.ppt
- Flags
- Green - On Plan or Finished
- Yellow - Off Plan, but path forward identified
- Red - Off Plan, path forward not identified
4Definitions
- PfDS MAT1 Rev 0
- Initial implementation of CeWe Market acceptance
test - PfDS MAT1 Rev 1
- Exit of CeWe Market Acceptance Test (4 mo from
start) - First production revision for PfDS
- PfDS Rev 2
- Final PfDS solution
- PfRE MAT2
- PfRE solution acceptable to MAT2 customer
- Port MAT3
- Portrait solution acceptable to MAT3 customer
5Scope of I/L
- PfDS MAT1 Rev 0
- PfDS MAT1 Rev 1
- Risks to MAT 1 Rev 0
- Path Forward to MAT1 Rev 1
I/L Scope
Subsystem Level 1 Discussion
PfDS Rev 2
- Backprint
- Texture
- Other Layouts
- New Image Sizes
Preview Upcoming Applications
Program Function Level Discussion
PfRE MAT2
- Reorder System Integration
- Backprint
- Texture?
Port MAT3
- Texture
- Extend Color Map
- Guillotine Cut
6DI Photofinishing solutions development lifecycle
Generic solution development
DO________I/L____________DP_____VR
Print engine Web-handling Finisher RW XY cutter 3
slit RW Buffer/dancer Media transport Image
Hub PIE SW cabinetry Kiosks Order entry
station Support
Legend
Technology teams road maps
Activities
Checkpoints
Customer commit
Validate
Pilot Rollout
Trial Solution Assessment
Solution definition
Customer tee up
Support
Business modeling
Install pilot
Funnel building
Detailed trial definition
Customize Integrate
Customer solution development
Trial Phase
- customization and qualification
- IT integration and configuration
- Co- marketing
- installation and training
- service and support
- supply chain
Solution definition
Validate
Rollout
Solution Assessment
Support
Install rollout
Customize Integrate
Rollout Phase
7PfDS CeWe
Print engine Web-handling Finisher RW XY cutter 3
slit RW Buffer/dancer Media transport Image
Hub PIE SW cabinetry Kiosks Order entry
station Texture Backprinting Guillotine
X
X
X
X
X
X
X
X
X
X
X
X
X
X
82005 Worldwide Amateur, Professional
Photofinishing Products, Services Revenue to
Photofinishers
Manufacturer Revenue 11.7 B Overall
Growth Rate 11 CAGR (2000-2005)
Alternative
High-end Onsite Retail 2.4 B 36 CAGR
High (gt15)
Low-end Onsite Retail 1.1 B 33 CAGR
Super High-end Onsite Retail 0.5 B 28 CAGR
2010
Revenue Growth Rate (2000-2005)
Mid-range Onsite Retail 4.7 B 7 CAGR
Low (lt15)
Portrait 0.5 B 5 CAGR
Commercial 0.4 B 5 CAGR
Wholesale, Mail Order, Central 2.1 B 4 CAGR
Low (lt2B)
High (gt2B)
Revenue
Source Photofinishing News Sept. 02, Bain, HP
estimates
9Central lab market for high-speed digital printers
10HP Indigo Photo c9100 ForecastWholesale Central
Labs
11(No Transcript)
12PfDS Solution Workflow
Incoming Sort
Batch Management / Lab Data Management
CD Burning
Fun Product Production
Photo and Index Print Production
13HP PfDS solution
Jetstream I/L February 20 2003
Digital Order
Scanner
photo web site
Central Operations
Digital Camera
Home
Incoming Sort
Batch Management / Lab Data Management
Envelope orders
Onsite Retail
14Agfa PfDS solution
Jetstream I/L February 20 2003
AGFANet d-port 3.0 WSF
Digital Order
Scanner
photo web site
AGFANet Print Service
Central Operations
Digital Camera
Home
Onsite Retail Agfa e-box Order
Agfa DigiFilm Splicer
Agfa DigiFilm Order Management PC
Image Data
Batched CD Orders
AGFANet e-box
Incoming Sort
Batch Management / Lab Data Management
Envelope orders
CD Burning
Agfa ImageCube Agfa Image Cube Select
Agfa DigiFilm CD
Packaging
Customer orders
Order Pickup
Agfa d-lab.3
Onsite Retail
Agfa net-lab.12
15PfDS competitive landscape
Jetstream I/L February 20 2003
Central Lab Digital Printing
Photo print production HP Indigo Photo C9100 Agfa d-lab.3 Agfa net-lab.12
Print speed 10K pph (4x6) 1,100 pph (4x6) 1,100 pph (4x6)
Digital print technology LEP dry ink RGB laser on Agx RGB laser on AgX
Media size 316 mm minimum 89 maximum 210 mm minimum 89 mm maximum 305 mm
Maximum print size 12x18 8x10 12x18
Print size within batch mixed orders fixed paper width fixed paper width
Output 12 roll to multiformat finisher cut prints to sorter cut prints to sorter
Fun product production HP Indigo Press 3000 With optional Pixtasy software none
16PfDS competitive landscape (contd)
Digital Order Solutions
Online print service hpphoto.com HP InstantShare AGFANet Print Service
Retail digital print kiosk ePoint Agfa e-box
Retail CD burning kiosk ePoint Agfa ImageCube for DigiFilm
17PfDS competitive landscape (contd)
Other Central Lab Solution Components
CD order input and splicing none Agfa Digifilm Splicer and Order Management PC
Internet order management HP Net-Prints Agfa d-port 3.0 WSF
CD burning HP Memories Disk none
18HP SWOTPrints from Digital Source (PfDS)
- Strengths
- CPP and TCO of HP solution
- High-speed XY cutting solution
- Indigo 3000 for photo-related products
- HP Memories Disc
- HP is a known industry player in both digital and
IT - HP is able to amortize its investments over a
broader range of businesses
- Weaknesses
- Low PfDS print volume may make it difficult for
customers to justify purchase of HP system - HP entering central lab equipment market as an
unproven supplier - Funding constraint limits our window of
opportunity - HP solution only works with HP consumables no
freedom of choice
- Opportunities
- Print volumes for PfDS reprints/enlargements
probably enough for customers to justify
purchase of HP system - HP Services for solution customization and
integration - Huge stake in the ground CeWe as our first
reference customer
19Jetstream I/L February 20 2003
HP value proposition for PfDS
HP Photofinishing Solutions for PfDS Helping
photofinishers increase revenue and profit
through central fulfillment of digital source
prints
- Delivery of new, differentiated products and
services - Better prints photo quality with increased
durability through lamination - True prints aspect ratio preserved with no
loss of image data through cropping - HP Memories Disk CD
- Retailer-branded online fulfillment
- Photo-related products such as greeting cards,
photo album pages, calendars, etc.
- Lower total cost of ownership (TCO)
- No AgX paper processors required
- Smaller footprint for a given throughput
- Streamlined workflow
- Reduced supplies cost
- Lower cost of HP Electro Ink and HP paper
- No AgX chemicals required eliminate handling
costs and environmental-friendly - Print layout optimized to minimize paper waste
- Reduced labor cost
- Efficiently produce more mixed orders per
employee per hour - Fewer skilled positions required
- Reduced training requirements
20Jetstream I/L February 20 2003
MAT1 waste analysis
Cewe Oldenburg Digital Fulfillment
hp indigo photo c9100 fulfillment
8x10
4x5.33
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27 waste
6 waste
21Pricing model MAT1 and beyond
Market Trial 1 (CeWe) Commercial Shipments
Consumables (per 4x6 print) 1.8 euro cents (1-5 systems) 1.65 euro cents (6 systems) 2.7 US cents (1-10 systems) 2.5 US cents (11-25 systems) 2.4 US cents (25 systems)
Consumables (per square foot) 10.8 euro cents (1-5 systems) 9.9 euro cents (6 systems) 16.2 US cents (1-10 systems) 15 US cents (11-25 systems) 14.1 US cents (25 systems)
HP Indigo Photo 9100 Family Euro 500,000 (1-4 systems) Euro 450,000 (5 systems) US 500,000
XY Cutter Euro 200,000 US 200,000
What customers are saying District Photo Were
looking for 1.5 cents per print. Everythings
driven by ROI. Fotolabo We would like
long-term pricing out 2 to 4 years
22Jetstream I/L February 20 2003
PfDS funnel beyond MAT1
Customer Business Status
Klick Retail outlets throughout UK with central fulfillment out of four labs. 14-15 million rolls per year. Starting in-store kiosk trial with HP in March 2003. Fulfilled with existing Fuji printers. If trial is successful in terms of demand, will proceed with beta trial of c9100 system.
Fotolabo 100 mail order. 450M prints per year (1/3 of mail order market in Europe). Currently processing 2 online orders, growing at 200 per year. 13 of revenue from reprints and enlargements. 7 of revenue from CD burning. Goal 50 of revenue from digital products by 2004. Meetings at Photokina in Oct 2002 and onsite in Nov 2002. Extremely high interest. Just completed IQ evaluation of c9100. Asking very detailed questions about operation of press, image enhancements, consumables.
Photocolour Kreuzlingen 100 mail order. 100M prints per year. 15 of analog customers want image CD. Online orders currently 5 and growing. Meetings at Photokina in Oct 2002 and onsite in Nov 2002. High interest. Currently evaluating Indigo IQ. Looking to implement full digital workflow by Easter 2004. Interested in potential beta test end of 2003. Willing to sit down and discuss workflow in detail.
Fuji Switzerland 4-5 digital orders today, growing rapidly. Image CD with 10 of orders. Meeting at Photokina in Oct 2002. Have expressed interest in a potential beta test. (We tend to test one of everything.)
District Photo Mail order central lab for 1000 independent retailers in northeast. Agreement with Kodak/Qualex to fulfill overnight orders in five states. Very focused on ROI. Looking for two-year breakeven. Meeting at Photokina in Oct 2002. Have expressed extreme willingness to bring us in to understand workflows and to build TCO model. Have done IQ evaluation of both Phogenix and Indigo.
Shutterfly Online order fulfillment. Currently running Indigo 3000 for photo-related products. Had been considering Gretag for growing digital print capacity. Further discussion at PMA.
23Marketing risks update
Marketing Risks _at_ DO Marketing Risks _at_ DO Status _at_ I/L
Competitive reaction of lower AgX pricing to HPs introduction of photofinishing solutions We think we understand the raw costs of AgX. However, we dont understand the magnitude of the defensive posture of Fuji and Kodak. Agfa is really the competitor to be watched. Were confident our CPP, combined with a broader TCO value proposition, is solid for PfDS or RE. Will need to assess more closely for PfCNF where we will likely be competing more closely on cost per print.
Value proposition proven Resolve by I/L. Needs to be tested with more customers. Competitive solutions could beat us (timing, functionality, etc.) Feedback from major customers has been extremely positive both during and after Photokina. Value proposition appears to be strong, but we will attempt to quantify through TCO models. Main concern at this point is with Agfa d-ws system and its components. Agfa is known, were unproven.
Digital adoption occurs slower than we assume Market in transition. Our assumptions on what will win might be wrong. Feedback from major customers indicates strong growth in digital source orders. gt200 growth year-over-year
Understand market and design requirement for portrait lab market. Resolve by I/L. Not in scope of program but is financially very favorable. Fairly strong understanding of key requirements following in-depth visits with portrait customers in U.S. Further validation at PMA.
Ability to meet customer requirement at market trial (throughput, reliability, IQ, etc.) Need more information on customer requirements and customer workflow. RD spent one week at CeWe in Nov 2002. Key requirements and workflow well understood. SRD published and approved by CeWe in Jan 2003. System reliability is the biggest concern at this point.
24Additional PfDS marketing risks
XY cutter pricing 200K for XY cutter not yet tested with key PfDS and RE customers. Spitzke negotiations still in progress. Need to evaluate price sensitivity.
XY cutter sourcing XY cutter is a control point in the PfDS/RE solution. Spitzke negotiations regarding IP critical to our mid- to long-term strategy. Will need to evaluate situation following current round of negotiations.
Lack of redundancy c9100 can represent a single-point of failure within the customers workflow. Some customers have indicated that they would rather have two printers running half speed at half cost.
Weight of HP paper Some customers have expressed concern that our paper may be too light or too thin. Need to assess relative to other photo paper.
Drift in image quality within a system as well as between systems We will work with CeWe to do some acceptance testing. Long term, we will need to establish a set of objective tests.
25jetstreamdevelopment strategy
Where Indigo Indigo DPT Conquip Spitzke DPT
DPT DPT DPT DPT
Strategy Reuse Invent Invent/Leverage Outsource
Outsource Invent/Leverage Invent/Leverage Inv
ent Invent/Leverage Purchase
What hp Indigo photo c9100 Photo
Electroinks Finisher Rewinder XY Cutter Photo
Imaging Engine Image Hub System
Throughput Workflow Media transports
DPT Ownership Chuck Samson Andy Singer Sean
Underwood Rich Brinkly Dan Arquilevich Andy
Singer Andy Singer Andy Singer Jon Lewis Sean
Underwood
26RD HW
- Current hw status
- PfDS system footprint
- PfDS risks paths forward
- finisher components
- buffer/dancer
- structure external design
- lamination
- edge trim
- electronics
- hp indigo c9100
- rewinder
- XYC
- media transport
- Backup slides
27HW status
- Buffer/Dancer
- Assembled. Off-line testing started.
- Finisher
- Held review w/Indigo design team.
- 80 parts in-house. Build starts 20-Feb
- Rewinder
- Specification review held with Conquip. Design
initiated per plan. - XYC
- Prototype complete and in transit to PMA
- c9100
- Schedule review held in Rehovot 17-Feb
- Carts
- Not yet sourced. Plan is to buy commercially
available equipment.
28PfDS finisher rewinder id
29PfDS finisher components
30Buffer/Dancer (finisher)
- Risks Path Forward to rev. 0 (MAT1)
- What if pneumatics are too jerky for lamination
process - Confirm operation through integration testing.
If pneumatic approach fails, then well switch to
a gravity based design. - What if buffer failed to provide proper tension
for lamination process - Confirm tension through integration testing. If
pneumatic approach fails, then well add a web
tension system. - Path to rev. 1
- Improve accessibility, reduce DM cost, and
address open regulatory issues
31Structure/external design (finisher)
- Risks Path Forward for rev. 0 (MAT1)
- No significant issues identified
- Path to rev. 1
- PE access door modified to simplify the alignment
process - Increase waste capacity
- Improve accessibility, reduce DM cost, and
address open regulatory issues
32Lamination (finisher)
- Risks Path Forward to rev. 0 (MAT1)
- What if the vacuum box fix does not resolve
polyethylene build up issue - Parts in-house. Bulk of testing will have to be
after PMA, which is later than hoped. In
parallel we will assess contamination removal
subsystems (8-14k DM) - What if inclusions in laminate are deemed
unacceptable - Working with current supplier and assessing
laminate quality of another supplier, GBC. - Path to rev. 1
- Increase laminate roll capacity to 3000m rolls
- Reduce DM cost and address open regulatory issues
33Edge trim (finisher)
- Risks Path Forward to rev. 0 (MAT1)
- Sensor that controls web steering within the
finisher has not been selected - Testing a third sensor, whose packaging is a
concern - Investigating a fourth sensor through another
vendor. This sensor also requires packaging
modifications - Investigating the use of narrower laminate
- We could get lucky and web tracking w/in the
finisher may not be an issue - Knife engagement does not meet safety
requirements - New information. Investigating possible
solutions. - Path to rev. 1
- Improve chopping system reliability,
supportability, and DM improved
34Electronics (finisher)
- Risks Path Forward to rev. 0 (MAT1)
- Finisher interface to the Image Hub has not yet
been defined - Make completion of this design a priority and
allow time by off loading assembly tasks to
ETWs. - Eye-mark sensor DM too high sensor has not been
selected - Continue to work with Spitzke sensor package
due mid-Mar. Reviewing feasibility of potential
contingency designs. - EE bandwidth is stretched thin and took a hit
when ETW left - Have hired a replacement EE ETW (2 mo contract).
- Plan to have a EE FTE on board by 1-May.
- Have approval for firing of EE Tech. ETW (2 mo.
contract) - Path to rev. 1
- Support DM cost reduction and regulatory
compliance
35hp indigo c9100
- Risks Path Forward to rev. 0 (MAT1)
- The ?E for black ink is gt 2.5 and the impact to
the system ?E has not been quantified - Assess impact to system ?E . Possible outcome
may require black ink with ?E lt 2.5 - Condensation fix BCS potentially too late to
start trial - Ship without fixes and perform upgrades at Cewe
- Assessment of the PE contamination fix later than
hoped - Expend resources testing contaminate removal
systems - Running out of time to solve PE web tracking
- Provide quick feedback through monitoring
equipment - Path to rev. 1
- No issues identified
36hp indigo c9100
- Changes required for rev. 0 (MAT1)
- Web tracking fixed
- Auto Color Adjust tuning
- x2100 to xw8000
- Throughput improvements
- Dynamic repeat length
- CS, condensation fix, and BCS
- Substrate waste due to calibration minimized
- Eye-marks on service pages
- Frame width increase
- PE contamination
- ILD operating out of temperature range fixed
- MMI upgrade to include Buffer-Finisher-Rewinder
- c9100 name plate
- Changes required for rev. 1
- MMI upgrade to include individual status of
Buffer-Finisher-Rewinder - Side door access for easier buffer-to-PE alignment
37Rewinder
- Risks Path Forward to rev. 0 (MAT1)
- What if the rewinder does not meet requirements
- Face-to-face review of requirements w/Conquip
- Acceptance test scheduled for late march.
- Worst case, we do a complete redesign of the
rewinder - Path to rev. 1
- No known changes
38XYC
- Risks Path Forward to rev. 0 (MAT1)
- No significant issues identified
- Path to rev. 1
- What if the output rolls require side walls
- Spitzke to provide estimate early-March
39PMA XYC
40PMA XYC
41PMA XYC
42PMA XYC
43Media transports
- Risks Path Forward to rev. 0 (MAT1)
- No known issues
- In the process of sourcing potential vendors
- Path to rev. 1
- No known changes
44RD Software
- Current software status
- Photo Imaging Engine
- Image Hub
- Computer Rack
- System Performance
- Image Quality
- Workflow
- Layout
- Error Recovery
45Software Status
- MAT1 architecture instantiated PfDF jobs being
parsed and printed. - On-plan to be code complete on schedule
- System performance continuing effort to prove
feasibility, hp indigo pushing on some new ideas - Ink reduced color maps delivering good image
quality - Global Contrast Enhancement prototyped into
pipeline initial results are promising from IQ
improvements - Color calibration/press consistency AML
identified as viable solution drawback are
added waste and non-ideal workflow integration. - Layout algorithm is handling smallest to
largest excellent progress - Architecture scalability for performance have
verified that we can use 3 PIEs.
46Image Pipeline for MAT1Sharpening
- Selectively sharpens edges and fine detail.
- Avoids sharpening noise.
- Brings out feature detail by using a local area
edge filter.
47Image Pipeline for MAT1Smoothing
- Selectively smoothes noise due to
- Poor capture devices.
- Compression artifacts.
- Avoids smoothing edges or fine detail.
48Image Pipeline for MAT1Global Contrast
Enhancement
- Brings Depth to faded or foggy images
- Fixes under/over exposure.
- Improves contrast.
- Does not alter hues.
49Photo Imaging Engine (PIE)
- Risks Path Forward to rev. 0 (MAT1)
- Late arrival of QA resources and lack of SW
integration plan is concern for SW verification.
Trying very hard at the engineering level to get
it right. Test harnesses around most components. - Global Contrast Enhancement performance/throughp
ut/IQ requirements. - Initial revision integrated into pipeline,
analysis to begin post-PMA - Path to rev. 1
- Work proactively with CeWe to understand if IQ
requirements are being met through periodic
reviews before and during trial.Plenty of
support from customer, simply need to engage.
50Image Hub
- Risks Path Forward to rev. 0 (MAT1)
- Late arrival of QA resources and lack of SW
integration - plan is concern for SW verification. Trying
very hard at the engineering level to get it
right. Test harnesses around most components. - Path to rev. 1
- Eliminate hot folder interface to BMS, provide
a more direct PfDF client-server connection. - Make a smarter layout algorithm based on
customer feedback.
51Computer Rack
- Risks Path Forward to rev. 0 (MAT1)
- Unfamiliar with full requirement set of a rack
- Ordered current planned configuration - will
configure system and test post-PMA - Path to rev. 1
- No significant issues identified
52System Performance
- Risks Path Forward to rev. 0 (MAT1)
- Performance havent fully proven yet, cant do
until we get a new PC from Indigo. - HP Indigo DPT convinced that current x2100
(current Indigo PE Controller Computer) cannot
deliver current speed/throughput specifications
PCI bandwidth limited. - Intent is to change to x4000 class system with 2x
PCI, Windows XP and VCORN3 imaging system. - HP Indigo committing to deliver for first market
trial. DPT to get schedule from HP Indigo. This
will require further risk assessment. - HP Indigo has proven performance using the new
PC configuration.Contingency is to use x2100 at
lower performance to start trial, upgrade during
the trial. - Path to rev. 1
- No significant issues identified
53Image Quality
- Risks Path Forward to rev. 0 (MAT1)
- Image quality variance throughout day. This will
require a cost per page vs. image quality
tradeoff. - Indepth cost per page modeling to understand
processes to correct varianceContinue
development to lower image quality variance. ACA
is not adequate for photo requirements request
fix in 6.5 software AML meets requirements for
color consistency, waste cost high Color map
changes to help offset where possible Compile
operator knowledge base to transfer to
customer Compare against competition sellable
prints between calibrations - Which UI knobs are required/defined their
effect of adjustment are notWill start dialogue
with CeWe engineers post-PMA to gain better
understanding of adjustments. - Lack of Jetstream resources focused on image
qualitySuccessfully engaged members of Hudsons
team to assist with color map generation and
image enhancement evaluation.Pull Jason back
into the mix once layout algorithm settles down. - Path to rev. 1
- No significant issues identified
54Workflow
- Risks Path Forward to rev. 0 (MAT1)
- Quantity of waste pages (calibration, substrate
change/resupply, end of batch flush, landing
zones) negative impact to cost per page.
Quantify the amount of waste, identify high
contributors, develop solutions to
eliminate/reduce.Work with hp indigo to minimize
length/frequency of calibration jobs.Model
substrate change/resupply end of batch flush
and determine any quick fixes in either HW/SW. - Path to rev. 1
- No significant issues identified
55Layout
- Risks Path Forward to rev. 0 (MAT1)
- Several conflicting requirements (e.g. print
order is smallest to largest) for layout may
minimize the overall effectiveness of reducing
waste.Doing our best to nail as many of these
scenarios as possible while also reducing waste.
Have good verification procedures/plans
identified. - Path to rev. 1
- Enhance layout algorithm to handle more print
sizes and continue to push on waste reduction
vector.
56Error Recovery
- Risks Path Forward to rev. 0 (MAT1)
- Use cases not fully flushed out to understand
impact to both HW and SW system cause of this
is various time constraints.Elevate priority of
this task, assess overall impact, address as much
as possible with SW. - Error Recovery, not clear how automated this
should be.Taking a critical look at the entire
system to determine best path forward. - Path to rev. 1
- Identify potential changes once use cases are
fully flushed out and address as appropriate.
57PfRE Software Development
- Reorder station
- Establish engineering relationship with reorder
station manufacturer - Research features/capabilities
- Understand what customer has (if any)
- Purchase reorder station(?)
- Optimize image processing for scanned film path
(from reorder) - Layout algorithms for additional/unique print
sizes - Backprinting
- Requires new interfaces with image hub
- Integration into customer BMS/LDM
58PfPort Software Development Tasks
- Optimize image processing for scanned film
dependent upon scanner vendor and customer
workflow - Optimize for larger (resolution and size) digital
source files. - Integration into lab data management system (DP2)
- Color management/image processing (areas to
improve) - Highlights/shadows
- Skin tones
- Sharpening(?)
- Layout management should be handled by customer,
will receive units as single file (JPG/TIFF) - Backprinting
59Qualification Testing
- Regulatory
- SWQA
- HWQA
- Reliability
60Qualification Testing
Accomplishments
- Completed Jetstream Quality Plan
- SWQA on board, 1st pass test plans complete
- DTS system in place
- Indigo Presses safety updates completed,
certified for compliance - and ready to ship, authorized by 3rd party test
consultant
61Reliability
- Reliability baseline understood with WS100 alpha
testing - Initial photo reliability tests completed but
Jetstream design immaturity hindered data
accuracy. - Color consistency tests give baseline of some
consumables (blanket, PIP) - Ink alpha testing in April will give us better
photo consumables data and color consistency
data. - Qualification testing resources now focusing on
reliability testing.
62Qualification Testing Issues
- EMC Decision whether to declare or test EMC
compliance is pending if we test, schedule is
tight based on ability to respond to failures - Iterate design as needed
- Safety Released design before reviewed by
safety. - Iterate design as needed
- SWQA Test plan execution behind schedule
- Resources in-place, plans are being developed
- Ramp ETWs for tests
- 60 uptime not proven given our photo
requirements - Continue to gain knowledge with development tests
- (alpha, ink usage, etc. . . ) to understand
reliability issues
63Financial Goals
- Achieve 30 blended gross margin on
- Hardware
- Consumables
- Service Support
- By FY06
- Investigate Jetstreams ability to contribute to
overall photofinishing profitability goals - Break-even blended gross margin by FY04
- 3 net profit by FY05
- Work in progress to assess (not quite there with
current plans)
64Revenue by application (FY04 thru FY08)
65Indigo Photofinishing Financials
- FY06 Goal 30 blended gm Actual 27
66Indigo Financial Sensitivities Base NPV 95M
67Variable Hardware Margin
68Consumables Margin
69Indigo CPP Sensitivity Detail
70Finance - Risks Issues
- Actual CPP
- Media waste
- Ink density
- Consumables life
- Consumables cost reductions over time
- Variable hardware margin
- Finisher MOH jumped dramatically from DO
- Finisher DM climbing (100k?)
- Refinement of SS financials
- Connect rate and duration of SS contracts
- Distribution, Installation Warranty costs
- Insufficient FY04/FY05 volumes to cover
infrastructure costs - FY04 Goal BE gm Actual -1.3M
- FY05 Goal 3 net profit Actual -16
71Solution Deliverables/Logistics
- Who Supplies Specifics
- c9100 Press HP Indigo (Israel)
- OEM Subsystems
- XY Cutter (Spitzke) (Germany)
- Rewinder (Conquip) (USA)
- Media Transfer Cart (Off the shelf USA)
72Solution Deliverables/Logistics (cont.)
- Finisher, Buffer/Dancer, Computer Rack
- Initial Production HP DPT
- We will utilize a build, test, install, upgrade.
- Production after stabilization Will move to a
CM managed by IPMO. - CM location currently TBD. Most probably
Singapore. - Computers
- HP Generic
73Solution Deliverables/Logistics (cont.)
- Solution Capacity Plan
- Current planned capacity 2 per month.
- Based solely on current forecast.
- Key Factors at HP and OEMs Influencing Capacity
- Inventory
- Factory Floor Space
- Trained Assembly Personnel
- Material Warehouse Space
74Solution Delivery Plan
- Solution Lead Time
- Target is to have unit ready for install at
customer locations 3 months after receipt of
customer order. - 5 6 weeks required for shipping.
- Material bought to forecast.
- Press built to forecast.
- Preassembly of common subassemblies where
possible. - Forecasting/Planning
- DPT Procurement resource to provide forecasting
and planning.
75Solution Delivery Plan (cont.)
- Supply Chain and Integration Plan
- Mat 1 (CeWe)
- All Subsystems minus XY Cutter shipped to DPT.
- Solution minus XY Cutter integrated at DPT.
- XY Cutter shipped from Spitzke to CeWe.
- DPT Integrated Solution shipped from DPT to CeWe.
- Complete Solution including XY Cutter installed
and integrated at CeWe. - Solution acceptance at CeWe.
76Solution Delivery Plan (cont.)
- Mat 1 Until Stabilization
- All Subsystems shipped to DPT.
- All Solutions Integrated at DPT.
- Integrated Solution shipped from DPT to
Customer. - Complete Solution Installed at Customer.
- Solution acceptance at Customer.
77Solution Delivery Plan (cont.)
- Post Stabilization
- All Subsystems shipped to Customer.
- Solutions integrated at Customer.
- Solution acceptance at Customer.
78Solution Delivery Plan (Cont.)
- Consumables Plan
- Press Consumables (Ink, Imaging Oil, etc.)
- Supplied via the current HP Indigo Supply chain.
- Paper/Laminate
- Contracts currently under development which will
establish a reliable delivery path .
79Solution Delivery Plan (cont.)
- Service and Support Parts
- Service Parts for both HP and OEM designed
subsystems identified by DPT Tech Marketing. - Part packaging designed by DPT Procurement or
leveraged from HP Indigo. - Parts where to shipment location currently
under investigation. - CeWe direct for Mat1
- TBD for shipments after Mat1
- Parts shipped from
- DPT for DPT supplied subsystems.
- OEM for OEM supplied subsystems.
- HP Indigo for HP Indigo press parts.
80Quality
- DPT Supplied Subsystems Specifics (Finisher,
Buffer/Dancer, Computer Rack). - Subsystems will be spec able, testable
shippable. - Verify FCDs and CPPPs 100.
-
81Quality (cont.)
- PEPs (Product Enabling Processes) Performance
Verification tests will be developed by DPT.
82Quality (cont.)
- Press and Computer
- Current HP quality programs will be accepted as
is. No explicit verification by DPT will be
done. - OEM Supplied Subsystems
- Specific quality plans will be developed for each
OEM supplied subsystem. Plan to include
verification criteria as well as data retention
mandates.
83Jetstream I/L 20 February 2003
Engineering Responsibility (ER) Model
- ER Model
- Mat 1 through Stabilization
- ER DPT RD
- After Stabilization
- ER Hardware DPT PSCD
- ER Software DPT RD
- PR (Process Responsibility) IPMO
84Jetstream I/L 20 February 2003
Risks and Issues
- Spitzke Relationship
- Impacts to the XY Cutter (Price IP)
- Path forward Continuing negotiation and BATNA
development - Rising DM Costs
- Path Forward Update cost roll-ups and work with
RD to identify key pareto items for future
work. - CPPPs
- Currently undefined.
- Path forward Work with RD to insure CPPPs
adequately defined. - Forecast Risk
- Effect on material exposure and solution
lead-time. - Path Forward Procurement currently hiring a
planner/forecaster. This individual will work
with DPT Marketing to insure forecast as accurate
as possible. - Mat1 Service and Support Part Requirements
- Path Forward Procurement currently working with
Tech Marketing to define parts and their
corresponding lead-times.
85Technical Marketing
- Documentation for Customer and Field
- Highly leverage from WS4000 for the press
- OEM components documentation from suppliers by
contract - TM Learning Products resource on board early
March for others - Installation
- RD, TM Engineers, and Field Engineer will do
installation - Training for Customer and Field
- Assuming customer operators attend Indigo
training as base - Field Engineer trains in Vancouver from
March-July - TM HW SW Support Engineers assist in all
training - RD Operator provides help until customer up to
speed - Parts Strategy and Setup
- Leveraging WS4000 parts process for press
- Will determine and setup parts for other
components as designs finalize - Need to determine CeWes requirements
86Technical Marketing - Risks
- Hiring of WS4000 experienced field engineer
- Validation of service and support financial
assumptions - CeWe Parts Requirements post-trial
87Cost per Page The Story
- There are different levels of costs
- Consumables CPP
- This will be a cost per page with no waste and no
layout costs. This will have no labor, etc.
costs. This cost will be used as a competitive
CPP vs. AgX. - Loaded CPP
- This will be our true cost per page including
layout, waste generation, color calibration, etc.
We will use this information to work with the
customer to optimize their business (which
layouts are efficient, which image sizes cost the
most, etc.) - TCO
- This will be the total cost of ownership for a
customer. It will include Big CPP but also have
labor, workflow, etc. It will be the total cost
a business will see if they use our system. It
will be used as a comparison with AgX TCO.
88CPP Methodology
- Use DPS CPP as the basis
- Develop Photo based assumptions
- Verify assumptions through tests
- Recalculate cost per page
- Adjust model as appropriate
- Take action to meet goals
- Iterate
89CPP Next Steps
- Develop Excel model which approximates the cost
per page. It will be a function of the
following Image content, color map, layout,
waste, yield. Iterate on model as empirical
information increases. - Continue tests to develop understanding of
consumable usage (Ink alpha test, color
consistency test, uptime test). - Update PDO staff monthly on status.
90TCO Next Steps
- Weekly meetings between finance and marketing
- Develop TCO model.
- Perform due diligence with key customers over
next two months. - Update PDO staff monthly on status.
91Waste Generators
- Blanket aging
- PIP replacement
- BID replacement
- Waste removal (trash bin)
- Batch header/trailer identification (non-rev gen
but not waste?) xy cutter too - Non-scheduled maintenance waste
- Replace Bobbin
- Replace Scorotron
- Web break
- Jam
- Next Batch Available waste
- No next batch available - waste
- Error-recovery
- Initial paper load start to finish length paper
waste - Daily start up procedure
- Web tracking alignment set up
- Laminate Load
- Splice lam/paper
- Splice lam
- Splice paper
- Trim margins
- Landing zone generation w/o texture
- Landing zone generation w/texture
- Color calibration
- Blanket replacement (frequency)
- Things that happen to generate waste (at any
point in the operation) (amount of waste,
frequency, time reqd, people, skill level)
92Accomplishments
- Sales front end training completed for central
lab photofinishing business. - Completed successful completion of Photokina
trade show demonstrated the technology and built
a funnel with potential customers - Aligned consumable pricing philosophy between DPT
DPS. - Verbal agreement with CeWe, the largest
independent central lab in the world, for the 1st
market trial. - XY cutter requirements defined, agreed to with
Spitzke, eye-mark feasibility proven and demo
ready for PMA. - RW supplier chosen (Conquip) and development
started. - Added resources Hem Mather ME, Mark Carlton
SWQA , Paul Meade EE ETW, - Jill Barber Professional Assistant, Avish
Gavriel HW tech marketing, Loren Chapple - Workflow Architect
- Have path forward on 10K/hr system performance
- Basic understanding of color consistency
- Completed design of layout engine for mixed order
format - Completed SRD for PfDS with CeWe, understand CeWe
workflow requirements. - Initial HW design completed (except skins,
shielding, waste bin and eye-mark sensor mount). - Communicated and gained alignment on
photofinishing requirements for the Indigo
platform. - All required I/L plans complete
- Both Presses in Vancouver certified for safety
compliance, ok to sell. - All required I/L plans complete
- Both presses in Vancouver certified for safety
compliance, ok to sell.
93Central lab development status
6/20/03 Ship PfDS Solution to CeWe
5/24/04 MAT3
3/3/2003 PMA
2/20/03 I/L Checkpoint
7/15/03 MAT1
12/1/03 VR PfDS
11/24/03 MAT2
2003
2004
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
3
5
I/L checkpoint (February 20, 2003) - Workflow
integration - Sustained 10K performance -
Reliability uptime system - Web feed issues -
Value proposition proven PMA (March 3, 2003) -
X-Y cutting - Kiosk to Central Lab PfDS MAT1
(July 15, 2003) - Assume 4 month duration -
Integration to customer environment - Prove the
business model
VR PfDS (December 1, 2003) PfRE MAT2 (November
24, 2003) - Scan film I/F - Reorder system -
Backprint Port MAT3 (May 24, 2004) - Portrait
texture - Guillotine cut - Portrait color
map - Portrait lab data management system I/F
94Top Issues / Path Forward
- Sensor that controls web steering within the
finisher has not been selected. - Test and investigate sensors. Investigate use
of narrower - laminate.
- Cost per page understanding is not complete.
- Continue to improve our understanding of cpp and
tco. Develop process to tradeoff cost vs. IQ. - Reliability of photo solution not fully
understood and we have not characterized exactly
what the customer needs. - Continue test characterization and reliability
modeling. - XY cutter negotiations. Concern with cost of xy
cutter and eye mark sensor components over life
of the program. - Implement negotiation strategy defined by
procurement and investigate technology
alternatives. - Some Indigo deliverables not in synch with our
solution timing needs. - Continue to monitor and track deliverables vs.
schedule.
95PfRE Issues
- Supplier for reorder system
- Gretag status??
- Spitzke negotiations and the impact??
- Need assumptions on features so we can predict
form factors required for finisher. - We need to understand if we can pull texture into
the PfRE MAT2.
96Portrait Issues
- Potential need to integrate with packaging
systems. Barcoding may be a requirement. - Current paper weight may be an issue.
97Program Management
- Jon Lewis will take over program management of
Jetstream.
98(No Transcript)
99Appendices
Jetstream DO 26 August 2002
100Jetstream Program
Introduction
- Objective
- Design necessary solutions that allow us to
validate our business model in targeted customer
segments and position us to grow the business - Necessary solutions PfDS, PfRE, Port PfCNF
- Validate our business model (validate that we can
have profitable business once we enter the
market) - Financial measures will center around revenue
growth, actual gross margins and operating profit
achieved compared to assumptions - Solution delivery measures will include ability
to provide installation, service support,
consumables - replenishment, etc.
- Customer segments Independent Wholesale Lab
101Jetstream Program
- Goals
- Financials 30 blended gross margin HW,
consumables service and support by end of
FY06 - Timing July 2003 First Market Trial
- November 2003 VR PfDS Rev 1
- Feature Set Meet Central Lab customer requirement
- IQ equivalent to AgX
- Cost per print
- Workflow Integration
- Throughput 10K/hr peak
- Reliability
- Manufacturing Cost
102Jetstream Priorities
- Constrain resources
- Optimize scope
- Accept schedule
103Project priorities (in order)
- ITEM Date
- PMA 3/3/03
- MAT1 7/15/03
- PfDS MRD TCO 5/1/03
- PfRE MRD TCO 5/1/03
- Klick trial (order entry) 4/14/03
- PfRE trial 11/24/03
- Fotolabo 3 yr. proposal 6/15/03
- Klick trial readiness ?
- Port MRD TCO 4/15/03
- Port trial 5/24/04
- City Lab investigation 8/1/03
- Jericho arch. dvlpmnt ongoing
- PfCNF MRD TCO ?
- PfCNF trial 8/04?
- 2nd source media ?
104DP Objectives
- Achieve full functionality of all subsystems
(demonstrate form fit, function) - Complete detailed plans for all aspects of the
program - Confidence in total solution through early
testing and analysis - Develop the supply chain and plan for production
105VR Objectives
- Validate all aspects of product solution meet the
PLC POR and delivers the desired total customer
experience - Confirm that mfg., dist. and support processes
are in place to meet the product level goals
106Jetstream Schedule (major dates)
- PfRE MAT2 customer chosen 4/15/03
- I/L PfRE 6/1/03
- DP PfDS 6/19/03
- Ship PfDS solution to CeWe 6/20/03
- MAT1 PfDS trial begins at CeWe 7/15/03
- I/L Port 9/1/03
- DP PfRE 10/28/03
- VR PfDS 11/1/03
- PfRE MAT2 trial start 11/24/03
- VR PfRE 3/1/04
- DP Port 4/28/04
- Port MAT3 trial start 5/24/04
- VR Port 9/1/04
107Jetstream Schedule (MAT1)
- SW basic print functionality complete 1/31/03
- Finisher 1 assembly begin 2/18/03
- Finisher stand alone testing 3/4-3/18/03
- Indigo press fixes BCS, CS leak, ILD 3/17/03
- Finisher Integration testing w/press 3/18-4/18/0
3 - Indigo press fixes Polyethylene buildup 3/24/03
- SW advanced print functionality comp. 3/28/03
- RW arrive Vancouver 4/4/03
- SW integration w/finisher (5K) 4/15/03
- SW integration w/finisher (10K) 4/24/03
- RW ready to ship to MAT1 4/24/03
- XY cutter ready for MAT1 5/19/03
- Indigo press fixes Web guide alignment 6/1/03
- Solution integration and test complete 6/20 /03
- Ship PfDS solution to CeWe 6/20/03
- Installation at CeWe 7/8/03
- PfDS trial begins at CeWe 7/15/03
108Jetstream Schedule (MAT PfRE)assumes higher
priority than Port
- PfRE
- MRD completed 5/1
- TCO completed 5//1
- BP Ink eval strikethrough 2/28
- Mech intgn backprinter 5/30
- Finisher I/F to IH 4/24
- Intgn I mark sensors w/finisher 4/24
- Programming finisher 5/30
- RE Press arrives in Vancouver 6/29
- Finisher HW system test 6/30
- Reorder workflow (1 mo) 6/1-7/1
- IE Path, scan/IH (2 mo.) 7/1-9/1
- Layout (1-2 mo.) 7/1-9/1
- SW I/F to Backprinter (2 mo.) 7/1-9/1
- LDM Integration (2 mo) 7/1-9/1
- Solution and Intgn test (2 mo) 9/1 11/1
- Solution ready for MAT 11/1
- MAT PfRE installation complete 11/24
109Jetstream Schedule (MAT Port)
- Port
- MRD complete 4/15
- TCO complete 4/15
- Customer selected ?
- Portrait press arrives in Vancouver ?
- Optimize IH for portrait input (2
mo.) 12/1-2/1/04 - LDM Integration (2 mo.) 1/1/04-3/1/04
- Portrait layout algorithms (1 mo) 1/1//04-2/1/04
- Portrait specific color mgmt (3
mo.) 1/1/04-3/1/04 - SW backprinter I/F (2 mo.) 1/1/04-3/1/04
- Demo Texture (1 mo.) PMA
- Texture rollers in house (6-7wk) 3/15
- Sidewall design (2 wk) 2/15
- Add buffer system bypass sytem (1 mo.) 3/15
- Fab texture parts (1 mo.) 4/15
- Assemble texture subsystem (2 wk) 5/1
- Texture Integration and test (3 mo) 7/15
- Backprinter developed (see RE dates) 6/30
- Guillotine subsystem (3 mo) 5/1-9/1
110Jetstream core components
- Core
- Indigo Photo C9100
- Unwinder
- Engine
- Finisher
- Back Printing
- Lamination
- Texture
- Slit
- Guillotine cut
- Pkg Interface
- Consumables
- Photo ink
- Media
- Laminate
- Other
- Photo Imaging Engine (PIE)
- Image Hub (including workflow integration)
- Rewinder
- Core Plus
- High speed scanning
- Digital Source Provider
- X-Y Cutter
- Pkg Equipment (modified to accept Imark)
- Reorder system
- Outside Jetstream
- Computer Input Terminal (CIT)
- Fun Products
- CD burning
- Long Term Storage and archive
111Central Lab program update applications and
solutions elements
Prints from CNF
Reprints from CNF
packaging station
film
Prints from CNF
Prints from Digital Source
film
Gretag
EIS
High Speed Film Scanners
Reorder station
Photofinisher Lab Data Management System
Prints from Digital Source
Digital files from retailer
Cut sheets
Digital files from web site
Prints from Digital Source
Spitzke
CD
XY cutter
Red -- components provided by 3rd party companies
or photofinisher Blue -- components provided by hp
Cut mixed order prints
112Components of Jetstreams Value Proposition
- Competitive cost per copy
- Consumables
- Total cost per copy our workflow advantage
- No paper developing
- Matte or gloss on the fly
- Unique Solutions for the customer
- Flexibility
- Variety of print formats we support
- Tailoring to the customers workflow
- Variety of solution configurations we support
- Variety of output formats we support
- Environmental
- No AgX chemical requirements
- Durability
- Equivalent AgX light fastness
- Equivalent AgX archivability
- Improved handle ability (laminate
- Comparable AgX IQ
- Improved color consistency?
113Program Assumptions
114Program Assumptions (cont.)
115Program Assumptions (cont.)
116Phase 2 - Investigation Phase
- 5. DEMONSTRATE FEASIBILITY
- 5.1. Demonstrate technical feasibility of the
platform, product solution and/or processes. (We
can design/manufacture it.) Â Product
architecture, hw/sw/fw/product platform
architecture, early prototypes, risk
assessment - 5.2. Demonstrate the market feasibility of the
platform/product solution. (We can sell it.) - Commit to goals for ease of use, street
price, sales forecast, introduction window - Confirm target customer, competitiveness
- 5.3. Demonstrate the financial feasibility of
the program. (We can afford it.) - Commit to goals for product cost, investment
cost - 6. SATISFY CUSTOMER
- 6.1 Finalize platform/product solution benefits
and feature set. (We know exactly what it is.) - Â Commit to goals for feature set,
differentiation, customization - 6.2. Plan the customer impact (TCE) of the
platform/product solution. - Commit to goals for warranty, AFR, loyalty,
service support cost - Â OOBE/Set-up, ease of use, compatibility,
functionality, HW reliability, call rate, call
length
117Phase 2 - Investigation Phase
- 7. INITIAL EXECUTION PLANS
- 7.1. Preliminary plans are developed in all
areas of the organization. - Marketing, supply chain, engineering,
customer satisfaction, learning products,
localization, human factors - Â Where-built decision, development strategy,
schedule, budget, staffing plan, ERS, SRD,
SW-ERS - Understand development environment, define
process for managing proposed changes to PLC
POR - 8. BUSINESS SUPPORT
- 8.1 Confirm support for PLC POR from IPG, the
business unit, the PGO, and CBO/BCO. - PLC POR Product Data Sheet, Program
Objectives Statement, ERS, SRD, SW-ERS,
financial goals - HP cross-divisional deliverables and
commitments are clearly specified and
supported by key-management. - 8.2. Confirm external partnership expectations
and satisfactory progress relative to goals. - Contract issues, roles responsibilities,
oem/odm/cm strategies, Canon DC exit criteria - 8.3. Manage all areas of program risk.
- Â Understand and realistically communicate all
areas of program risk, evaluate and develop
contingency plans and triggers obtain management
support
118Phase 2 - Investigation Phase (cont.)
- Deliverables
- Country Localization Plan
- Design Documentation (IRS, etc.)
- ERS
- Financial Goals
- Information Engineering Product Data Sheet
- Learning Products Plan
- Product Data Sheet
- Product Plan
- Program Objective Statement
- Program Schedule
- Software ERS
- Software Project Test Plan
- Software Release to Test Plan
- Software Requirements Document (SRD)
- Test/Quality Plans
- Milestones
- Where-built Decision
- Exit Criteria
- Feasibility is demonstrated (technical, market,
schedule, risk.) - Key program plans are ratified and placed under
change control. - Needs of leverage reuse partners are
understood. - The written PLC POR exists between the PG Program
Team and the business partners. - Staffing resources for future phases are
identified. - End of phase
- I/L (Investigation) Checkpoint
- Business decision at Checkpoint
119Phase 3 Development Phase
- DEVELOP AND IMPLEMENT SOLUTION
- 9.1 Complete sufficient design and
implementation activities to create early - versions that