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BETTER CHART PRACTISES

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Accurate and reputable orifice measurement and volume determination is the ... Painted charts will be read in a wave like pattern from top to bottom of the ... – PowerPoint PPT presentation

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Title: BETTER CHART PRACTISES


1
BETTER CHART PRACTISES
  • What You Need to Know About Accurate Gas
    Measurement

Created by Andrew Rau
2
GAS MEASUREMENT
  • The source of almost all of the production and
    revenue calculations.
  • With accurate and reputable measurement of the
    quantity and quality of natural gas, economic
    gains can be recognized through the reduction of
    operating costs in sales of material and time.
  • Accurate and reputable orifice measurement and
    volume determination is the combined
    responsibility of Field Operators, PAs and your
    chart reading service and can be achieved through
    good working practices and open communication
    between these departments.

3
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4
Required Chart Information Clock Cycle
  • Clock Cycle A clock cycle is the stated time
    period for a chart to make one complete
    revolution.
  • Chart cycles can be 1, 7, 8, 16, 31 day duration.
  • The recorder clock should be calibrated to
    actually perform one complete rotation in the
    specified time, if not errors may occur.

5
Required Chart Information Date/Time
  • Operator must indicate the correct Date/time on
    Date/time off
  • Should correspond with the time indicated by the
    differential recording.
  • On Nov 23,06 0800
  • Off Nov 29,06 1530
  • The time off written on this chart is 241 PM
    (1441), the trace ends at 1530

6
Required Chart Information Identification
  • Full LSD/UWI
  • 102/02-02-002-02w2/03 Sales gas, Flare, Fuel,
    Group, etc.
  • Use of chart sticker provides identification
  • Misidentified charts cause reporting errors

7
Required Chart Information Orifice, etc.
  • Operator must indicate the correct orifice plate
    bore size to 3 decimals
  • If no temperature pen, operator must indicate
    temperature and units (C or F)
  • If sales/group charts, temp must be marked daily
  • If test/fuel/flare charts, temp can be marked
    once/cycle
  • Operator must indicate the correct line size to 3
    decimals
  • Use of chart sticker provides actual line size

8
Impact of Errors
9
Test Environment
  • Treater Sales Gas - Orifice
  • Orifice size was 0.875, used 0.625
  • Resulted in chart volume being understated by
    49.8
  • Error valued at 461/day (14,291/month)

10
Required Chart Information Ranges
  • Static Differential Ranges on a chart need to
    match the meter springs to ensure correct
    calculations. Static is represented by a blue
    trace and Differential by a red trace.

11
Test Environment
  • Gas Well - Static
  • Static range changed from 0-500 to 0-250
  • Continued to be read at 0-500
  • Resulted in chart volume being understated by
    18.1
  • Error valued at 285/day (8,835/month)

12
Clock Cycle
Static
Differential
Line Orifice
Complete LSD/UWI
Date/Time On/Off
61F
Temp Units
13
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15
Proper Chart Operation Practices
  • Pen Traces
  • Chart pens should mark the finest trace that is
    clearly visible.
  • For maximum accuracy, pens s/b in outer 1/2 of
    chart
  • Eliminate differential painting
  • Ensure beta ratio (plate/line) is between 0.15
    and 0.6
  • Check differential pen zero position, under
    pressure, at each chart change
  • Pen Offset
  • Pen s/b offset by 15 minutes
  • Differential is real time,
  • Static lags 15 minutes,
  • Temp leads by 15 minutes

16
Plunger Lift Charts
  • Plunger lift charts produce highly variable
    traces
  • Use of 24 or 48 hour charts will provide better
    clarity and accuracy.
  • Ensure Static Differential pens are offset
    correctly.
  • Indicating no flow periods assists in correct
    identification of flow

17
Handling Charts With Missing Traces
  • Reasons
  • Clock stopped
  • Pens out of ink
  • Pens frozen
  • Pen over-ranged or stuck off chart
  • Handling
  • Mark in estimated traces with a comment or,
  • Provide comments as how chart needs to be read

18
Handling Charts With Painted Traces
  • Painted charts cannot be read as accurately as
    non-painted charts
  • Request operations to take actions to reduce
    painting where possible
  • Painted charts will be read in a wave like
    pattern from top to bottom of the painted section
    per regulatory guidelines

19
Handling Charts With DP on the Hub
  • Flow/DP pen traces at the hub can cause
    significant volume error
  • May be read as zero even though production
    occurred due to not being able to see daylight at
    the hub.
  • By changing the range springs or orifice may
    allow pens to come off the hub for a more
    accurate volume.
  • 100 of your volume could be lost by only the
    width of your pen trace

20
Orifice Plate Creating Differential
  • The pressure drop or difference in pressure
    between the upstream and downstream faces of the
    Orifice Plate.
  • Two key factors influence differential pressure
  • Orifice plate size Gas flowrate.
  • As the orifice size increases, the differential
    pressure drops (if all other factors are kept
    constant)
  • As the gas flowrate increases (with the orifice
    plate and other factors kept constant), the
    differential pressure will increase

21
Static
  • The constant or flowing pressure in the
    pipeline.
  • This pressure is expressed in terms of gauge or
    absolute.

22
My Actuals dont match my Estimates?
  • Before you call anyone, do a quick check of all
    your information.
  • All required charts for the time period are
    accounted for.
  • The correct charts have been applied to the
    specific meter in question.
  • All core data has remained constant in the field
    (they took into consideration any static,
    differential, orifice changes).
  • Chart services has caught any/all changes that
    may have occurred and are reporting all core
    information correctly (Static, Differential,
    Temperature, Line size Orifice).

23
The End Result
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25
Tips for More Accurate Gas Volumes!
  • Verify all your base meter data (line size,
    ranges, composition, static tap locations, etc.)
  • Identify meters with pens riding low in the range
    for both differential and static and look at
    making orifice plate and sensor changes
  • Identify charts with painted differentials and
    look at ways to eliminate painting
  • Ensure all gas compositions are up to date
  • Ensure that meter identification is accurate for
    all meters (LSD/UWIs, Description Meter ID)
  • Ensure that audit trail and reporting
    requirements are met for all your gas measurement
    systems

26
Conclusion
  • Accurate orifice measurement and volume
    determination is the combined responsibility of
    Field Operators, PAs the Chart reading
    service.
  • Achieved through good working practices and open
    communication between these departments.
  • By starting the chart cycle with complete and
    accurate information all parties who subsequently
    touch that chart will clearly and easily be able
    to identify and interpret the information.

27
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