UHSED

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Unit Hanger Solutions was developed in Europe and
the United States by a team of management
Consultants with decades of experience in the
garment industry, by combining the benefits of
lean manufacturing, UPS and overhead conveyors to
take garment factories from clutter and chaos TO
SPEED AND EFFICIENCY
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From todays presentation, you can understand

• HOW UHS delivers quality and efficiency?

• WHAT can be achieved by UHS

• WHY you need Unit Hanger Solutions?

• WHO ALL CAN BENEFIT

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EASY SLIDE SURFACE FOR MANUAL PUSHING
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GET THE QUALITY EDGE FOR YOUR COMPANY
UHS gives you relief from rework and quality
issues.
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Sewing machine operator performs various tasks.
Some of the work like sewing add value to the
garment, other works like handling does not add
value to the garment. The key to improving
productivity is to eliminate NON VALUE ADDING
works and by making the PRODUCTION FLOW SMOOTH.
Normally the operator performance, can be
classified as below
Average Non-Value addition work 80 or 384
minutes!
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If we assume the highlighted benefits give us an
extra 20 sewing time. That is equal to 480 - 384
96 20 115.2 (an extra 19.2 minutes)
What is this worth in money?
Assume In a bundle or similar system

• You are making a garment that sells for USD 5

• A mfg overhead cost of 25 of the selling price.

• A net profit of 5 (25 cents)

• On a garment production line making 1,000
  garments per day.

• Introducing Unit Hanger Solutions yields a 20
  improvement in productivity.

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Therefore additional profit per day USD 300
ADDITIONAL PROFIT PER YEAR AT 300 DAYS USD
90,000
APART FROM THIS THERE ARE BENEFITS FROM
REDUCTION OFSEVERAL HELPERS ON LINE AND BENEFITS
DUE TO IMPROVED QUALITY
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PLEASE REMEMBER,
BAD HANDLING ADDS COST TO THE PRODUCT BUT
NOTHING TO THE VALUE. It comes straight off your
bottom line! WHY WASTE MONEY?
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Summary of benefits

• Pick up work - eliminated

• Prepare work - eliminated

• Administration - reduced

• Stains cleaning - reduced

• Pressing - reduced

• Operator fatigue - reduced

• Momentum - increased!

• Easy identification of bottle neck

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Additional benefits

• Low work in progress leading to fast throughput

• Faster introduction of new styles

• Lower costing better sales opportunities

• Improved management control

• Improved quality and quality control

• reduced rejections and improved quality

• Relieves managerial pressure by transferring
  responsibility to the operators

• Timely deliveries

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Ultimate Benefits

Additional Garments at no extra cost Improved
profitability
Improved quality control Increased customer
confidence
Quicker throughput Easier to meet delivery
targets
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Why Unit Hanger Solutions?

• Totally flexible layout

• Maintenance free

• Quick installation (1-2 days) per production
  line.

• Layout proposals provided

• System Training

• On going technical support

• Upgrade possibilities
• a) Re configuration of system
• b) Real time data collection

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B/Neck pip closed w/ label
PreparationAssembly Line
B/Neck pip att
B/Neck pip closed w/ label
Neck top stitch
Sleeve attach
Neck rib att neck
Sleeve attach
Neck rib att neck
Sleeve attach
Top stitch shoulder
Side seam attach
Join shoulder
Side seam attach
Loading station
Side seam attach
Neck v shape tack stay stitch
Bottom hemming
Bottom hemming
Make label
Sleeve hem F/L
Sleeve hem F/L
Unloading station
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U shape Lay-out with Loading Unloading at same
side
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• FINDING BOTTLE NECK BECOMES EASIER.
• IMMEDIATE REMEDY IN CONTRAST TO THE BUNDLE
  SYSTEM.
• BUNDLE SYSTEM TRACKS THE BOTTLENECK AFTER RUNNING
  OUT OF THE LINE, LEADING TO OVERTIME AND WASTAGE.

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USERS OF UHS

• Sivakasi- Bangalore- Chennai- Chennai-
  Hyderabad- Hyderabad- Chennai- Chennai-
  Bangalore
• Karur
• Tirupur
• Bangalore

• BOTTOMS- SHIRTS- WORKS WEAR- SHIRTS- POLOS-
  JEANS- LADIES WEAR- SHIRTS- SHIRTS
• MADEUPS
• KNITS
• SHIRTS

SFAINTEGRAPAN HORUSUNITEXSURYAVANSHISURYAKIRA
NMAGNUM CLOTHINGSREEKUMAR TEXIND
CORPORATIONSHRI GURU APPARELS PVT. LTD ASIAN
FABRICS S.P. APPARELS GIRISH EXPORTS
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SOLD SERVICED IN INDIA BY SRIRAM INDUSTRIES
Chennai Bangalore Tirupur Bombay Delhi
Karur
For Enquieries Contact marketing_at_uhsed.com