How to Maximize Your Laser Productivity

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How to Maximize Your Laser Productivity
One of the great things about laser engraving and
cutting systems is the speed with which they can
etch a pattern or cut even the most intricate
designs. Even though lasers can help create
something beautiful, the process is
time-consuming. Hence, laser operators are
always looking for ways to increase
productivity. As a laser operator, the first
question you should ask is if you are running
the laser efficiently or not. Does it have
quality parts like Trumpf eco nozzle or prima
optics? So, here are a few tips and tricks you
can use to ensure that you operate the laser
machine efficiently.
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• Engraving multiple items in one batch
• Printing multiple times in one go reduces
  production time. Lets say we have a project
  which requires engraving similar design on more
  than one item like plaques or coasters and then
  printing multiple pieces at once would be
  advisable.
• According to research, engraving in batches helps
  users save their time by 37. And if they have
  quality parts like Trumpf eco nozzle and prima
  optics, it makes your job easier and speedier.
  The number of batches you can engrave depends on
  the size of the table. To do this, you need to
  maximize the page size based on your laser
  machine table size in your graphic design
  program. You can fill up an entire table with a
  particular piece and engrave them all. Using a
  jig to space out items is very helpful and
  important.
• Adjust the resolution
• If you wish to increase throughput, the
  resolution is a factor to definitely consider.
  The image is important in any engraving job the
  higher the DPI (dots per inch), the closer the
  DPI will be to engrave dots. This gives you a
  detailed engraved image but there are chances it
  might take a bit of a long engraving

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process. But, when you lower the engraving
resolution a bit, you can increase your time
savings by up to 33 or more. To offset the low
resolution, consider using different patterns
found within the epilog print driver. Dithering
takes the visual dot pattern that is visible
with lower DPI and randomizes them. This helps
them in hiding the low resolution as well. By
getting the right combination of resolution and
dithering pattern, it becomes easy for you to
achieve a result that is perfect and takes less
time. 3) Color Mapping You can use color mapping
to save engraving time. For example - you have
three columns each with 20 names. By default, the
laser sees this as one image, and the laser head
will travel over the white space between columns
in order to engrave the entire graphic for
printing. Using color mapping enables you to
skip all the white space by assigning each column
with a different color and associates engraving
order. With the help of this method, the laser
will engrave one column at a time, it passes
over the white space between columns when it's
time to move to the set of names. This approach
moves upwards at 43 but this rate also depends
on the products you are engraving.
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• Pre-engrave items
• Customization is very popular and is a great
  business opportunity. But loading up the same
  designs, again and again, can be very difficult
  and boring as well. This also consumes lots of
  production time.
• Hence, pre-engraving comes to your rescue. It
  helps you pre-engrave inventory before
  individual orders come in. You can easily
  pre-engrave the main graphics of the design on a
  batch of cutting boards. Pre-engraving is easier
  using laser machines having parts like Trumpf
  eco nozzle and prima optics.
• You can pre-engrave any item be it on cutting
  boards, glasses, trays, etc. this will help you
  streamline your daily engraving tasks.
• Use center engraving
• One more important thing is to use center
  engraving. It quickly sets up custom jobs on
  items like phone, awards, trophies, and many
  such which require center text or graphics.
  Center engraving makes it easy to work in
  different size items without the need to create
  a custom template for each of them. This feature
  allows users to move the laser from hand to the
  center

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of the object which they are engraving. They can
also set the center point as the new home
position and the laser will use the point to
place the graphic. In comparison to setting up
custom files and jigs, this method will help you
to save a lot of time. Final Words Being a
fabricator and owning a laser engraving machine,
you need to think wisely and think of the ways
your business can grow. These tips and tricks
will help you grow your business and enhance
your skills by being more productive. This
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