How to Maximizing Your Laser Production

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How to Maximizing Your Laser Production
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With laser engraving and cutting system, there is
one thing that comes as an absolute benefit the
speed. These systems render the fastest results
to etch a pattern or cut the piece with the
design. But when you have such a system in place,
it is important to maintain efficiency otherwise
it can hamper your overall growth. So, here are
six hacks to help you with maximizing your Laser
Production.
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1. Make a Batch A basic thing to pay your
attention to. When you print multiples at one
time, it reduces production time. This can be
possible in the cases when you require the same
engraving or cutting on more than one item. When
you engrave in batches, you can experience an
increase of 37 in the time savings. When you
are working in the batches, how many products
would go in once depends hugely on the table
size. You need to enlarge the page size in your
graphic design program to match the full table
size where you place your laser. In such cases,
you can use a jig to space out the items. The
output from any batch would be a result of using
the right nozzle which includes a Trumpf nozzle
or Precitec nozzles.
Adjusting Resolution This is another factor to
consider when you want to increase production.
Especially in engraving jobs, it is important
that the final image output is adequate. When
you keep your DPI(Dots per inch) higher, it will
take longer to engrave the item. And if your
DPIs are higher, then the dots are going to be
closer together. This will produce a detailed
image, but it might take a bit longer time. If
you lower your engraving resolution a bit, it
can increase your time savings by 33 or more.
The key here is to find the right combination of
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resolution and pattern which render achievable
results with good quality in less time.
Color Mapping Using color mapping can save your
engraving time. For example, there is a design
with three columns and in it, there are 30
names. At first, the laser will see it as one
image and the laser head will travel over the
white space columns to engrave the graphic. When
you have a color mapping in place, it enables
you to skip all the white space as it assigns
each column a different color and an associated
engraving order. This way, the laser will
engrave one column at a time, traveling over
white space. It will save you almost 43 time
depending on the item you have put for the job.
For better results of this technique, you can
use a Trumpf nozzle or Precitec nozzles in the
implementation.
Center engraving This makes it easy to work with
the various sized items, as you can create a
custom template for each one. It allows the user
to move the laser by hand to the center of the
project. Set the center point as the new home
position and the laser will utilize that point
to properly place the graphic. Compared to other
items it will save you a lot of time.
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Pre-engrave Items Customization is a great
opportunity to give your business a new customer
base. But singular jobs can prove to be very
inefficient. Because if you load and produce the
same design over and over in your engraving
machine, it consumes a lot of your production
time. To overcome this obstacle, you can
pre-engrave and create an inventory of your
popular items. This way you can just load
pre-engraved material and save a lot of money
time. Thus, pre-engraving can help you to
engrave the same items in one go to decrease the
production time. It becomes easy to pre-engrave
the major graphics of the design onto a batch.
Once the order comes in, you can simply use one
of the pre-engraved boards back in the machine.
Using Job Manager Using a job manager will help
in keeping track of the regular jobs done in
your laser machine. It becomes easy to streamline
your laser processing workflow. It saves your
time by giving you access to job time records,
databases, status and more.
In a Nutshell It is important to
maximize
your
laser production for
long-term production benefits. When it comes to la
ser machines, keeping these little things in
place would help you
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eliminate unnecessary gaps in your system. Plus,
an increased rate of the job will be your
additional advantage.
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