Pump monitoring system

1
Remote Pump Monitoring System
2
Interesting facts

• A Pump Manufacturer claims only 1 out of 100
  pumps they manufacture lasts 6 months without
  warranty claims. This despite maintaining the
  highest level of product quality, reliability,
  and testing of all pump assemblies prior to
  shipment.
• Currently manufacturing and material supply
  businesses are paying about 3-7 of their total
  revenue to fund warranty claims that arise out of
  abuse or misuse of the product.

3
Problem Statement

• Most Pump manufacturers have no validated system
  to detect and prove misuse by the user. Due to
  lack of Authentication technologies to prevent
  warranty Fraud manufacturers face
• Loss of Brand Value Stronger the brands
  reputation and/or quality guarantees the higher
  the risk.
• Product Recall/ Removal/ Dumping Leading to
  revenue loss.
• Replacement Material Replace damaged components.
• Time consumption Manual auditing of warranty
  claim leads to poor service experience for
  genuine warranty claimants.

4
Common Claims due to mishandling

• Motor Burning due to Voltage Fluctuations
• Casting Erosion
• Pulley Misalignment and Slippage of Belt
• Pressure Spikes
• Run Dry Seal Failure

5
Technology Solution

• Pump is fitted with specific sensors. Data
  collected from these sensors will reflect how the
  pump is being used.
• Required sensors can be mounted on hardware. Data
  is recorded and analyzed remotely or by a program
  to identify faults. Primary receiver nodes (PRNs)
  can communicate with multiple sensor nodes
  simultaneously to collect real-time data. In
  turn, the PRNs connect directly to a database
  server computer.
• All data collected by sensors once received by
  the network Coordinator is transferred to the
  gateway from where through GPRS/Ethernet/Internet
  it is then brought to Real Time Information
  System or RIMS.
• RIMS comprises of the server part and the User
  Interface section.With the help of this IIoT
  Platform, Manufacturers can quickly identify the
  cause of damage and whether it falls under their
  warranty policies.

6
Solution Architecture
7
Benefits of IIoT based authentication process

• Simple Easy to integrate
• Cost Effective Cost per application is minimal
• Fast Takes comparatively less time to validate
  than manual system of examination.
• Conclusive It can authenticate each and every
  claim.

8
(No Transcript)