Title: KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS
1KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY SINCE 1948
2Dos for the Seminar
- Please mute your voice button
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presentation. - Dont forget to send your feedback after the
session. (Link will be sent in the chat room)
VIJAY ENGINEERING AND MACHINERY COMPANY
3INTRODUCTION
- 71 years of Expertise in Electromechanical
Engineering Solutions - VEMC is a MSE1 A CRISIL Rated company
- ISO 90012015 certified Organization
- Channel Partner with Kirloskar Brothers Ltd, CG,
Bharat Bijlee KEC - Empaneled channel partner for renewable energy
with MNRE (MNRE/CP/GCRT/B/3390)
VIJAY ENGINEERING AND MACHINERY COMPANY
4INTRODUCTION
- Our evolution can be traced back to the year
1948. - From modest water pump supplier to an
electro-mechanical solution provider, this
monumental transformation has made VEMC pioneer
in the field of electromechanical engineering
products, allied equipment services. - VEMC in todays time, provides complete fluid and
energy management solutions for a wide array of
projects into Water Supply, Power Plants,
Irrigation, Oil Gas, Industries, Building
Construction etc. - Our level of expertise has evolved from supply of
water utility pumps toward handling turnkey
projects (installing electromechanical systems),
rendering allied service like Project energy
audits, Corrocoat etc.
VIJAY ENGINEERING AND MACHINERY COMPANY
5ABOUT THE COMPANY
MISSION
VISION
To evolve into professional organization through
a systematic phase wise growth approach that
will act as a foundation of happiness for
employees, customers, stakeholders and the
society at large. The bi-product of this activity
shall be wealth creation.
VEMC aspires and strives to be the most reliable
and endearing electromechanical solution provider.
VIJAY ENGINEERING AND MACHINERY COMPANY
6VALUES
VIJAY ENGINEERING AND MACHINERY COMPANY
7COMPANY TIMELINE
Our Journey
2015
2021
Set up of Manufacturing Unit
2020
1970
APOEM Testing facility
Turnkey Electricity Board Projects
1990
2017
Entering Solar PV businrss
1950
2010-2012
GO
1948
Our Inception
VIJAY ENGINEERING AND MACHINERY COMPANY
8SECTORS WE CATER TO
Building ConstructionFire FightingWater
TransferPressure BoostingHYPN, HVACDewatering
Manufacturing IndustryFire FightingUtility
Water Transfer
Port DefenceFire FightingDry
Dock/DewateringUtility Water Transfer
Cement IndustryFire FightingDewateringUtili
ty Water Transfer
Cold Storage ProcessRefrigerant
TransferUtility Water Transfer
SteelFire FightingUtility Water
TransferRolling Mills
Oil GasFire FightingOil Transfer
Pharma ChemicalChemical Transfer PumpSlurry
Transfer PumpThermic Fluid
Solvent Extraction
MiningFire FightingDewatering
VIJAY ENGINEERING AND MACHINERY COMPANY
9PRODUCT PORTFOLIO
- Industrial Domestic Pumps
- Valves
- Anti Corrosion Products
- Submersible Pumps
- Diesel Engine Pumpsets
- Control Panels
- AC Motors
- Rerolling Duty Motors
- Pump Spares
- HYPN Systems
- Renewable energy projects
- Master Distributor for process pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
10PROJECT SERVICES OFFERED
- Solar Energy Solutions
- Spares, Refurbishment Maintenance works
- Corrocoating solutions for Hydraulic equipments
and structures - Micro Hydro and Pico hydro turbine based energy
systems - Auto prime pumping and flood control solutions
VIJAY ENGINEERING AND MACHINERY COMPANY
11CUSTOMER SATISFACTION SURVEY
- Service Feedback Forms - Measure customer
satisfaction
ATTRIBUTES
Technical support 9.04
Response time 8.35
Service co-ordinator 8.53
Time taken to reach 8.33
VIJAY ENGINEERING AND MACHINERY COMPANY
12- Shree AMICHAND DALUCHAND SHAH Public Charitable
Trust Scholarship to the Engineering students - for there Education.
- MAHAVIR JEEVAN RAKSHA FOUNDATION - Medical
Relief to the Heart Patients for their surgery.
VIJAY ENGINEERING AND MACHINERY COMPANY
13Pump Fundamentals
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY
14AMCPL
- What is a pump
- Pump is defined as a Device which converts the
mechanical energy into the hydraulic energy with
the help of a prime mover i.e Motor,Engine etc.
VIJAY ENGINEERING AND MACHINERY COMPANY
15Classification of Centrifugal Pump
AMCPL
Centrifugal Pump
Axial
Mixed
Radial
Single Suction Double Suction
Single Suction
Single stage Multi stage
Single stage Multi stage
Self Priming Non Self Priming
VIJAY ENGINEERING AND MACHINERY COMPANY
16AMCPL
- Parts of a Pump
- Casing
- Impeller.
- Shaft
- Bearing assembly
VIJAY ENGINEERING AND MACHINERY COMPANY
17 Pump Fundamentals and Selection
AMCPL
- Flow capacity Flow Capacity is the volume of
liquid pumped out in one unit of time. - Head Head is the expression of the total energy
content of the liquid - referred to a datum.
- Characteristic Curves The performance of
a centrifugal pump can be shown graphically on
a characteristic curve - Viscosity Viscosity is the quantity that
describes a fluid's resistance to flow - Temperature It is the temperature of the liquid
to be pumped by the pump. - Ph value The Nature of the liquid is determined
by its Ph value.(acidic nature of water,ph
value7) - Solid Handling Size The Size of the particles in
the liquid which is to be pumped. - Shut Off Head Shut-off head is the maximum head
generated by a centrifugal pump with zero flow
and relatively less power.
VIJAY ENGINEERING AND MACHINERY COMPANY
18Net Positive Suction Head
AMCPL
- Net positive suction head is the total energy
(head ) at the inlet nozzle of pump (in relation
to zero absolute pressure ) head of liquid ,at
pumping temperature corresponding to vapor
pressure of the liquid. - NPSH(A)The net positive suction head available
is a function of the pump suction system. - NPSH(R)The net positive suction head required
is a function of the pump design at the operating
point on the pump performance curve. - NPSH(A) gtNPSH(R)
VIJAY ENGINEERING AND MACHINERY COMPANY
19NPSH
AMCPL
Available NPSHA (ha)/ (hss) (hfs) (hvpa)
ha Atmospheric head corresponding to standard
atmosphere hss static suction head hfs
frictional losses in suction pipe hvpa vapour
pressure of liquid at standard temperature and
pressure
VIJAY ENGINEERING AND MACHINERY COMPANY
20Desirable Operation Zone of a centrifugal pump
AMCPL
- Any Centrifugal pump is
- theoretically designed only for
- a single flow - at its best
- efficiency point (BEP).
- At the time of selection, the
- duty point is selected as close
- as possible to BEP.
BEP
- It is always desirable to operate
- the pump near to BEP for best
- performance, longer life
- reliability. Operation away from
- BEP has its own disadvantages.
- Desirable operation zone of a
- pump is normally 50 to 120
- of BEP. These values , however,
- may change from model to model.
120 of BEP
50
VIJAY ENGINEERING AND MACHINERY COMPANY
21KIRLOSKAR MAKE FIRE FIGHTING RANGE OF PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY
22END SUCTION BACK PULL OUT PUMPS
Simple Back pull out, cantilever over hanging
type design
- Fire Fighting Application
- Flow 3200 lpm
- Head Upto 100 m
- RPM - 3000
- Hydrant Electric, Sprinkler Electric, Curtain,
Drencher, Coupled Booster pumpset
- Fire Fighting Application
- Flow 5500 lpm
- Head Upto 150 m
- RPM - 3000
- Hydrant Electric, Sprinkler Electric, Jockey,
Curtain, Drencher, Coupled Booster, Engine driven
(upto 1800 rpm) pumpset
- Fire Fighting Application
- Flow 5500 lpm
- Head Upto 150 m
- RPM upto 2300
- Engine Driven pumpset
VIJAY ENGINEERING AND MACHINERY COMPANY
23SPLIT CASING PUMPS
iHT Pump
Impeller between the bearing, horizontal (also
can be given in vertical) split case type design,
can be offered in single stage or double stage
arrangement.
- Fire Fighting Application
- Flow 11000 lpm
- Head Upto 200 m
- RPM - 3000
- Hydrant Electric, Sprinkler Electric, Engine
Driven pumpset (upto 2500 rpm) - Lower NPSHR value for better suction lift
- Fire Fighting Application
- Flow 12000 lpm
- Head Upto 105 m
- RPM Electric 1480 Engine upto 2150
- Hydrant Electric, Sprinkler Electric, Engine
Driven pumpset
VIJAY ENGINEERING AND MACHINERY COMPANY
24SPLIT CASING PUMPS
DSM Pump
SCT Pump
Impeller between the bearing, horizontal split
case type design, can be offered in single stage
or double stage arrangement.
- Fire Fighting Application
- Flow 3200 lpm
- Head 130 m
- RPM Electric 1480 Engine upto 1800
- Hydrant Electric, Sprinkler Electric, Engine
Driven pumpset
- Fire Fighting Application
- Flow 12000 lpm
- Head 110 m
- RPM Electric 1480/2975
- Engine upto 2400
- Hydrant Electric, Sprinkler Electric, Engine
Driven pumpset
VIJAY ENGINEERING AND MACHINERY COMPANY
25MULTI-STAGE PUMPS
- Fire Fighting Application
- Flow Upto 250 lpm
- Head Upto 200 m
- RPM 2900
- Jockey pumpset
- Energy Efficient Motors (IE2 IE3)
Pump suitable for high head application, sturdy
between the bearing design comes in horizontal
and vertical execution.
Note Do not use IL series of pumps in Hydrant
and Sprinkler Application. As per ISO 12496,
sheet metal pumps are not recommended for Fire
Hydrant and Sprinkler application.
- Fire Fighting Application
- Flow 5500 lpm
- Head 350 m
- RPM Electric 1480 Engine upto 1800
- Hydrant Electric, Sprinkler Electric, Jockey,
Engine Driven pumpset - Lower NPSHR value for better suction lift
VIJAY ENGINEERING AND MACHINERY COMPANY
26MSMO PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY
27MSMO PUMPS
Benefits over pumps used in conventional fire
fighting system - Substantial Saving on a)
Construction of Pump House - Civil / Piping /
Valves b) More Building space to
Utilize/Sell/Rent. c) Fewer Pump sets required,
resulting in substanstial savings in
electrical cables switch gears.
d) No water storage tank on Intermediate
Floors. e) Low Product Maintenance Cost.
- Fire Fighting Application
- Flow 5500 lpm
- Head 350 m
- RPM Electric 1480/2975
- Engine upto 1800
- Hydrant Electric, Sprinkler Electric, Jockey,
Engine Driven pumpset - No of outlets - 5
- Lower NPSHR value for better suction lift
VIJAY ENGINEERING AND MACHINERY COMPANY
28MSMO PUMPS
- Fire Fighting Application
- Flow 5500 lpm
- Head 350 m
- RPM 1480/2975
- Hydrant Electric, Sprinkler Electric, Jockey
pumpset - No of outlets - 5
- Lower NPSHR value for better suction lift
Benefits over horizontal MSMO pumps -
Substantial Saving on a) Low civil cost as it
requires less space. b) Self aligned. c) Low
maintenance cost. e) Suction and delivery can be
placed as per site requirement. f)
More Building space to Utilize/Sell/Rent as
compared to horz. pumps.
Note Minimum height of the pump room required
4.5 m
RKB Vert. MSMO Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
29CASE STUDY OF CONVENTIONAL PUMPS vs MSMO
Particulars Conventional pumps MSMO pumpsets
Duty condition 2850 lpm _at_ 90 m2850 lpm _at_ 120 m2850 lpm _at_ 150 m 2850 lpm _at_ 90 / 120 / 150 m
Pump set details DB 100/26 with 75 KW / 2 pole motor CPHM 100/32 with 110 KW / 2 pole motor CPHM 100/32 with 125 KW / 2 pole motor RKB 125/30 (3 / 4 / 5 stages) with 125 KW / 4 pole motor
Foot print of civil foundation 1600 mm 1000 mm1940 mm 1200 mm1990 mm 1200 mm 2480 mm 1100 mm
Total foot print of civil foundation 100 sq feet 29. 36 sq feet
Apprx space saving if we opt for MSMO pumpsets 70 sq. feet Apprx space saving if we opt for MSMO pumpsets 70 sq. feet Apprx space saving if we opt for MSMO pumpsets 70 sq. feet
VIJAY ENGINEERING AND MACHINERY COMPANY
30MONOBLOC BOOSTER PUMPS
Two Stage Pump set
Single Stage Pump set
KDT Pump
KDS/KDI Pump
- Fire Fighting Application
- Flow Upto 900 lpm
- Head Upto 45 m
- RPM - 3000
- Booster pumpset
- Popular models 538, 844, 1040, 1348, 1555
- Introducing shortly monoblocs with IE2 motors
- Fire Fighting Application
- Flow 450 lpm 900 lpm
- Head 58 m
- RPM - 3000
- Booster pumpset
- Popular models 1372 2070
- Introducing shortly monoblocs with IE2 motors
VIJAY ENGINEERING AND MACHINERY COMPANY
31KIRLOSKAR FIRE ENGINE (KFE) PUMPSETS
- Fire Fighting Application
- Flow Upto 4550 lpm
- Head Upto 145 m
- RPM 1500 to 2500
- Engine Driven pumpset
- Popular duty parameters
- 1620 lpm _at_ 70 m,
- 2280 lpm _at_ 70 m,
- 2850 lpm _at_ 70 m,
- 2850 lpm _at_ 120 m,
- 4550 lpm _at_ 70 m,
- 4550 lpm _at_ 88 m
Radiator Cooled Engine Suitable for pump room
at surface with proper ventilation. HE Cooled
Engine Recommended for pump room at basements.
VIJAY ENGINEERING AND MACHINERY COMPANY
32FM/UL PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY
33FM/UL PUMPS -
OFFERINGS
- Diesel engine motor driven pump set
- Main fire pump FM approved / UL listed motor
- Diesel engine FM approved / UL listed heat
exchanger cooled - Controller FM approved / UL listed
- A FM/UL set consist of the following
- Diesel pumpset (including pump-end, FM/UL
approved diesel engine, 8 hour double-walled fuel
tank, Two 12v or 24v lead acid batteries to
avoid starting failure, LCD colour display
controller, suction and discharge pressure gauges
and air release valve.) - Remote Alarm Panel (for monitoring of signals
remote from the pumphouse) - Black Box monitoring pump performance used to
understand the pump working or failure after fire
scenario - Please note an 8 hour double-walled fuel tank is
as per the requirements in Factory Mutual Data
Sheets. Within NFPA20 a single-walled fuel tank
size to 5.07 litres per kW is acceptable, which
is also available upon request.
VIJAY ENGINEERING AND MACHINERY COMPANY
34WHY FM/UL
- World wide accepted standard and complying to
NFPA20 standard - Periodic audit of manufacturing (every six
months) - -audit QA system
- -audit products
- -audit sourcing/ incoming inspection
- Every component of package like Pump, engine,
prime mover, controller should be FM approved or
UL listed ,in line with NFPA 20 - It is mandatory to bring into the notice of FM/UL
if any change in working component drawings
,after approval.
- Need to use controller with recorder which gives
run hrs of pump during fire hazard - Recommend gland packed pump only
- World wide insurance companies offer rebate on
premium
VIJAY ENGINEERING AND MACHINERY COMPANY
35COMPARISON FM/UL NON FM/UL
Sr. No FM/UL Non FM/UL
1 Pump set fully comply to American standard NFPA-20 accordingly pump, engine ,controller and many other components are FM approved and UL listed gave more reliability of operation at any point of time. Not comply to NFPA-20
2 Pump with fm/ul auto air release valve Normal vent valve.
3 Pump design to fulfill the requirement of NFPA-20. 1) Non over loading power characteristic. 2) Impeller design for 15 feet suction lift. 3)Casing design to withstand 75psi suction pressure, minimum 250 psi hydro pressure and minimum 400 psi rupture pressure. 4) Shut off head upto 140 of duty head(proper utilization of Jocky pump.) Not necessarily comply this requirement and hence standard design of impeller and casing.
4 Coupling used is fail safe coupling ,this allow the smooth running of pump, even if flexible element of coupling fails, pump will run with engagement of jaws giving more reliability of operation. Standard coupling
5 Selection of prime mover based on maximum power requirement on entire range of operation. Even if in worst condition of low system head prime mover will not get overloaded Prime mover selection is based on 120 of duty point bhp or at 150 condition
VIJAY ENGINEERING AND MACHINERY COMPANY
36COMPARISON FM/UL NON FM/UL
6 Engine is with dual starter, so having 2 batteries of 12V, if not started with first automatically switch over to other. Engine with single starter arrangement.
7 Space heater is inbuilt requirement of engine ,easy and automatic in cold starting. Not mandatory requirement of heater.
8 Engine cooling loop is as per NFPA-20 with pressure reducing valve, approved pressure solenoid valve, causing clean environment and not allowed flow through cooling loop unless engine starts. Cooling piping with orifice plate ,no pressure solenoid valve.
9 Controller a) 2 Battery chargers- allows two ways of charging the battery ,one from engine and other from controller. b)Inbuilt pressure switch-automatic operation of pump when pressure drops. c)Weekly programmer which allows automatic running of pump for half an hour once in a week ,thus always make pump prepared for working. d) Pressure recorder keep the record of pump operation. No such controller we provide with either motor driven or engine driven set.
VIJAY ENGINEERING AND MACHINERY COMPANY
37 FM/UL Pumps
- Total 33 models FM approved and UL listed in
Split case range in FR series. - Total 10 models in MSF series only UL listed
- Total 8 models in Turbine pumps only UL listed
- Major reference Ingersol Naroda, Cadbury
Mondelez - Thane
FM/UL VT PUMP INSTALLATION _at_ CADBURY MONDELEZ -
THANE
VIJAY ENGINEERING AND MACHINERY COMPANY
38VT PUMPS
- FEATURES
- Vibration-free performance
- Low submergence
- No priming required
- Dry pit/Wet pit arrangement
- available
- Direct drive/Right angle gear drive
- Impeller pull-out/Non-pull-out
- Bowl pull-out/Non-pull-out
- Gland packed / Mechanical seal
- 50Hz / 60Hz availability
- SPECIFICATION
- Delivery size up to 2200 mm
- Capacity up to 40,000 m3 /hr
- Head up to 200 m
VIJAY ENGINEERING AND MACHINERY COMPANY
39CONTAINERIZED FIRE FIGHTING PUMPSET
VIJAY ENGINEERING AND MACHINERY COMPANY
40 Traditional Pump House requiring
constant maintenance
CONTAINERIZED FIRE FIGHTING PUMPSET
VIJAY ENGINEERING AND MACHINERY COMPANY
41 Simple Base
CONTAINERIZED FIRE FIGHTING PUMPSET
Pre-Packaged Pump Houses with pump sets delivery
to site in a complete plant room facility
VIJAY ENGINEERING AND MACHINERY COMPANY
42CONTAINERIZED FIRE FIGHTING PUMPSET - CUSTOM BUILT
VIJAY ENGINEERING AND MACHINERY COMPANY
43CONTAINERIZED FIRE FIGHTING PUMPSET NEW
PACKAGED PUMP HOUSE
VIJAY ENGINEERING AND MACHINERY COMPANY
44BRICK BUILT PUMP HOUSE vs CONTAINERIZED FIRE SETS
- One order
- Witness progress
- Deliver to site
- Connect up
- Commission
- Continuity of build
- Quality assurance
- Clean environment
- Architect
- Structural eng, Design eng, Project eng
- Planning permission
- Brick layer, roofer, electrician (lights and
heat only.) - Site access permits to work
- Electrician finish wire pumps and alarms.
- Pipe work and valves
- Install Pumps
- Snagging after hand over
VIJAY ENGINEERING AND MACHINERY COMPANY
45WEBINARS
- YouTube Channel - Vijay Engineering Machinery
Co. (15.9k Subscribers) - Dial gauge Pump-Motor Alignment Process
- https//www.youtube.com/watch?v4Reqd8Q47v4t16s
- Scale and filler Pump-Motor Alignment Process
VEMC - https//www.youtube.com/watch?vSg3_lidWdxgt63s
- Diesel Engine Pump set Commissioning Process VEMC
- https//www.youtube.com/watch?vJNHoMmTyjig
VIJAY ENGINEERING AND MACHINERY COMPANY
46Kirloskar Brothers Limited
A Kirloskar Group Company
HYPN Systems for Industrial Applications
0
9-Sep-16
VIJAY ENGINEERING AND MACHINERY COMPANY
47Pressure Boosting (Hydro Pneumatic) System
Why do people go for pressure boosting system?
1 Maintain a constant pressure, level or
temperature 2 Avoid unnecessary running of pumps
at no flow requirement
Smooth and controlled performance
3
4
Fully automatic operation (Less human
interference)
Optimization of water and energy
5
VIJAY ENGINEERING AND MACHINERY COMPANY
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9-Sep-16
48Types of Pressure Boosting System
Fixed speed system (FS) All pumps will run on
fixed speed
Cascade (single VFD) System (C) One pump will run
on VFD and others pumps on fixed speed
Types of HYPN System
All VFD system (AV) All pumps in system will run
on VFD
3
9-Sep-16
VIJAY ENGINEERING AND MACHINERY COMPANY
49System Photos
HYPN system with vertical inline multistage pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
4
4
50System Photos
HYPN system with end suction pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
9-Sep-1609 Septe
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5
51System Photos
HYPN system with HSC pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
9-Sep-1609 September
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6
52System Photos
HYPN system with Sump pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
9-Sep-1609 September
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53HYPN OFFER FROM DOLPHIN
Price
Technical Details
18
9-Sep-16
VIJAY ENGINEERING AND MACHINERY COMPANY
54GA
BOQ
Foundation
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VIJAY ENGINEERING AND MACHINERY COMPANY
55Outline Drg
Editable Nameplate
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VIJAY ENGINEERING AND MACHINERY COMPANY
56CS Details
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VIJAY ENGINEERING AND MACHINERY COMPANY
57Control Panels
Control Panels are controlling components of the
system which controls all the functions and their
executions. VEMC Control panels streamline all
your critical applications and ensures to ease
your activities with its efficient design and
best in class equipment and components used to
build them.
VIJAY ENGINEERING AND MACHINERY COMPANY
58Why Do We Need Control Panels?
VIJAY ENGINEERING AND MACHINERY COMPANY
59Where Do We Need It?
VIJAY ENGINEERING AND MACHINERY COMPANY
60Basic Construction Features
VIJAY ENGINEERING AND MACHINERY COMPANY
61Features
- Electrical Protection
- Individual Branch MCB / MCCB / SFU / HRC /
- MPCB /Fuses for each Motor ( Optional )
- Dependable Fast acting protection device
- Single Phasing , Reverse Phasing, Overload, Low
- Voltages, Dry Running of Pump Sets
- Mechanical Seal Failure, Winding Temperature
- High (Thermistor Trip)
- Operation Flexibility
- Automatic/Manual operation using selector switch
- Automatic changeover to Standby Pump incase of
Working Pump Failure - Integrated Electronics / Micro-controller based
circuit - Automatic shutdown in case of no requirement.
- Dedicated external PLC. Speed variation by
- PID algorithm Touchscreen, color HMI.
- Depending upon presented conditions viz.,
- Level, Pressure, Temperature, Flow,
- Programmable Timers etc.
VIJAY ENGINEERING AND MACHINERY COMPANY
62Features
- Indications
- Indicators for TRIP/ON/OFF/FAULT/RUN
- Analog /Digital Ammeters and Voltmeters
- Neon / LED Indicators, HMI displays for
electrical Parameters - Load Managers(LT / Schneider make)
- MID Multi-Indication Display on Backlit LCD
Screen
- Enclosures
- Fully enclosed , Floor / Wall mounting made from
specified gauge CRCA sheet - Enclosures designed according to IP / NEMA
Standards - Complete partitioning between Power Bus
Control chambers - Cable Entry Top / Bottom , Access Front/Rear
- IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor
Enclosures - Seven Tank pretreatment powder coating
ensuring best surface finish Corrosion
resistance
VIJAY ENGINEERING AND MACHINERY COMPANY
63Features
- Electrical Connections
- Copper cabling for internal wirings- ISI grade
- Aluminum/Copper busbars
- Aluminum Blocks
- Connectivity
- Potential free contacts for status of pumps and
- BMS Connectivity
- Modbus/Ethernet compatibility
- Level sensors/Float switches compatible
- Pressure Switch/Pressure Transmitter
- /Ultrasonic sensors Connectivity
VIJAY ENGINEERING AND MACHINERY COMPANY
64Parameters Of Selection
Mention application for which the pump
is selected for e.g. Dewatering/Tank to tank etc
BMS (Potential free contact)connectivity
can be provided in panel .
System details
Remote Push Button
VIJAY ENGINEERING AND MACHINERY COMPANY
65Components of Control Panel
Mains Incomer feeder incomer (MCCB / MCB)
Phase indications for mains
Overload relays
Incoming / Outgoing terminals
Ammeter with ASS
Load Manager
Push Buttons
Voltmeter with VSS
Contactor
Potential free contacts
Bus Bars
VIJAY ENGINEERING AND MACHINERY COMPANY
66Types Of Panels
VIJAY ENGINEERING AND MACHINERY COMPANY
67Types Of Panels
1. ANALOG CONTROL PANEL VEMC Analog control
panels controls variables related to application
and works on integrated electronic circuit and
provides analog display of various parameter
- Standard Specification
- Operation based on electronic module
- Multiple operating modes
- Available in range of 0.5 to 400 HP
- Switch gear from reputed make like LT/Schneider
Motor protection against various failures - IP42 as standard and IP52/IP54/IP55 as optional
- Application
- Tank to tank transfer
- Dewatering
- Borewell/Open well submersible
VIJAY ENGINEERING AND MACHINERY COMPANY
68Types Of Panels
2. DIGITAL CONTROL PANEL VEMC Digital control
panel controls variables related to application
and works on microcontroller and provides digital
display of various parameters.
- Standard Specification
- Operation based on electronic module
- Multiple operating modes
- Available in range of 0.5 to 400 HP
- Switch gear from reputed make like
LT/Schneider/BCH - Motor protection against various failures
- IP42 as standard and IP52/IP54/IP55 as optional
- Application
- Tank to tank
- Dewatering
- Borewell/Openwell submersible
VIJAY ENGINEERING AND MACHINERY COMPANY
69Types Of Panels
3. MCC CONTROL PANEL VEMC Motor control centers
are designed to control multiple number of motors
and facilitate complete system operation from one
point with complete control and
annunciation. Automatic operation based on
presented conditions viz., Level, Pressure,
Temperature, Programmed Timers etc.
- Application
- Commercial complex
- Industrial Parks
- Residential applications
- Power plants
- Transmission grids
- Pumping stations
- Water treatment plants
- Standard Specification
- Single enclosure containing the motor starters,
fuses or circuit breakers - Device for Disconnecting Power, Overload
Protection, - Reverse Phase Protection, PLC Protection, Trip
- Indicators etc.
- Control Protection with MCCB / MPCB / MCB / SFU
/ HRC Fuses - Switchgear from LT / Schneider Electric /
Siemens - CRCA sheet with 14/16 gauge thickness
VIJAY ENGINEERING AND MACHINERY COMPANY
70Types Of Panels
4. FIRE FIGHTING CONTROL PANEL Motor control
centers to control fire pumps that completely
automates the fire fighting system and makes it
more reliable and safe. Control panel is
completely designed and build as per fire
fighting nomenclatures.
- Standard Specification
- Control Protection with MCCB / MPCB / MCB /SFU
/ HRC Fuses - Complete automation of fire fighting system
- Switchgear from LT / Schneider Electric /Siemens
- Compatible for DOL / Star Delta Motors up to 1000
HP - CRCA sheet enclosure with 14/16/18 gauge thickness
Application Facilitates automatic operation of
Hydrant / Sprinkler / Jockey / Booster Diesel
engine pump
VIJAY ENGINEERING AND MACHINERY COMPANY
71Components of Fire Control Panel
Automatic control for Diesel engine driven pump
ACB, MCCB ,MCB ,Fuses
DOL , Star Delta , Soft starter
MFM , Ammeter ,Voltmeter
Bus bars
Battery charger
Hooter alarm
VIJAY ENGINEERING AND MACHINERY COMPANY
72Sequence of Operation
Designed to Control Electric Motor driven
Hydrant, Sprinkler, Jockey, Booster Pumps
Diesel Driven main pump
73Advantages
Automatic in operation hence no need of continues
observations.
VIJAY ENGINEERING AND MACHINERY COMPANY
74Case Study for FF panel
Project VEMC 2060 Control Panel for Fire
Fighting Pumps, a) 45 KW / 60 HP Soft Starter -
Hydrant Pump b) 11 KW / 15 HP - DOL - Jockey
Pump c) Auto Diesel Engine Starter Battery
Charger-12 V Features - Switchgear from LT/
Schneider . MCCB as Incomer. Branch MCCB for
Hydrant / Sprinkler Pumps. Branch SFU for
Jockey / Booster Pumps. Aluminium Busbars.
Panel made from CRCA sheet with Powder coat paint
with Bottom Entry - IP 52.
VIJAY ENGINEERING AND MACHINERY COMPANY
75General arrangement drawing ( GAD ) of fire
fighting panel.
VIJAY ENGINEERING AND MACHINERY COMPANY
76Single Line Diagram ( SLD ) of fire fighting
panel.
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77Bill Of Material ( BOM ) of fire fighting panel.
VIJAY ENGINEERING AND MACHINERY COMPANY
78Actual Photos of fire fighting panel supplied .
VIJAY ENGINEERING AND MACHINERY COMPANY
79Actual Photos of fire fighting panel supplied .
VIJAY ENGINEERING AND MACHINERY COMPANY
80THANK YOU !
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VIJAY ENGINEERING AND MACHINERY COMPANY