Various Processes Involved In Constructing Cable Harnesses

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Various Processes Involved In Constructing Cable
Harnesses Miracle Electronics
Any kind of cable harnesses you wish to install
into any of your applications, you need to be
sure that they meet industry standards and
application requirements. And for this, you need
to purchase your products from a trusted dealer
like Miracle Electronics, one of the largest
suppliers and leading cable harness manufacturers
in India. Cable harnesses can be entitled as
perfect if they are checked and tested for
various confirmations, and comply with every
requirement and standard. There are various
processes that ensure proper wiring and
electrical aspects, which ultimately result in
100 positive results while performing the tests.
Below mentioned are some of the most important
processes involved in the construction of cable
harnesses.
Soldering This is a kind of manual termination
wherein two wires are joined together for
conducting electric currents. This can be done
by hand for short manufacturing runs. However,
for larger manufacturing runs, automated wire
soldering machines are used. These soldering
machines ensure that customer demands from both
quantity and lead time perspectives are met.
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Semi-automated termination Semi-automated
termination should be performed and utilized to
the highest possible extent in order to keep
costs under control that is, offering highest
quality terminators at the lowest possible
costs. Plastic welding Ultrasonic plastic
welding machines are used to join two pieces of
plastic together to complete the plastic welding
process. Cable harnesses and connectors that are
too small, complex, or delicate are plastic
welded in this manner as other welding techniques
may seem impossible in these cases. Over
molding Over moulding is the process of moulding
industrial plastic over connectors, splices, and
toggle switches with the help of plastic
injection molding machines. This process protects
the elements against corrosion, heat, or any
other powerful impact that they may encounter in
any kind of application. Moulds may also include
product names, customer names, logos, or any
other form of artwork required by the
customer. Insertion loss analysis Performed on
high speed cable harnesses, the insertion loss
analysis test checks the frequencies of all the
wires to safeguard them against spikes,
suck-outs, and electrical losses. Electrical
testing Completely constructed cable harnesses
are tested for faults like shorts or open through
electrical testing (also known as signal
integrity testing). This kind of testing also
checks for ensuring appropriate pin-outs and
shield integrity. Physical analysis Reliability
in all kinds of electrical products is essential.
This is why cable harnesses should be physically
analyzed to ensure that they can withstand all
kinds of rigorous and harsh environments, as
expected by the customers.
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Environmental analysis Along with physical
analysis, cable harnesses must also undergo
environmental analysis to guarantee that they
can undergo everyday abuse which they may
encounter and be exposed to, while maintaining
high performance. All the processes mentioned
above are highly crucial in cable harness
construction and testing to ensure that the
cables and harnesses are manufactured to meet the
expectations of the customers, demands of the
market, and requirements of the applications they
are used in. Miracle Electronics