Title: How are custom box assemblies built
1How Are Custom Box Assemblies Built
- Miracle Electronics
Box assemblies are systems integration, which
include assembly work other than printed circuit
board production. The process of construction of
box assemblies includes enclosure fabrication,
installation of sub-assemblies, installation of
other important components, and installation and
routing of cable harnesses. A box build assembly
could be a simple one comprising of cables,
harnesses, complex looms, backplanes, and
sub-modules or could be complex like electro-
pneumatic assemblies, complex electro-mechanical
assemblies, and other highly complex assemblies.
Before you plan to purchase a box assembly or
have one built for you, there are a few things
you must consider. For example, you must be sure
that the manufacturer works on a 3D CAD model,
knows the precise dimensions of the required
unit, has a sample unit in place, makes sure to
test the product at every stage, and avoids any
unnecessary cost additions. Discuss all of this
with your provider to get the best results and
products. Why Miracle Electronics? Miracle
Electronics is where you can have your box build
assemblies constructed. Along with being one of
the leading cable harness manufacturers in India,
Miracle Electronics also provides high quality
box assemblies too. Proudly and efficiently
catering to the requirements
2- of our clients, we ensure that our box assemblies
look and work great too. With complete skill,
knowledge, and expertise, we can help you build
all sorts of box assemblies. Some on our list
include designs and finishing services for
surface mount, through-hole assembly to cable
manufacturing, panel wiring and complete cabinet
assembly. With lean manufacturing techniques, we
ensure our box assemblies to be the best complete
package you can ever get! Our lean practices
provide a complete turnkey manufacturing
environment for highly configurable and complex
box build products. We also undertake requests
for custom design and development of box
assembly systems. So, take advantage of our
flexible, tailored, and configure-to-order
system integration services, as we will ensure a
responsive solution to offer you with dynamic
products built with shorter lead times. Whether
you need a simple box build assembly involving
integrating a printed circuit board into an
enclosure, or a front panel assembly equipped
with harnesses, connector, fuses, and switches,
remember Miracle Electronics is the ideal
choice. - How are box assemblies built?
- Box assembly construction requires various
procedures to be integrated and incorporated,
some of them being - Metal panel processing (generally done through a
third party machine shop) - Incorporating components to the required
specifications, which may include batteries
(Li-Ion, Lead Acid, NiMH), battery chargers, and
many other electrical components - required for the system
- Mounting all components onto the panel with
labels, and routing the wires as per the
required specifications - Loading the ready panels into enclosures, which
could be made of polymer or fiberglass - Lastly, customizing the boxes with hinges,
drilling, seals, and silkscreens - The general procedures that any professional box
build assembly manufacturer will undergo will
include all of the above steps. Also, there would
be included a series of tests like functional
and environmental tests to make sure that the end
product is efficient and up to the mark. Other
procedures could include software loading,
product configuration, packaging, labeling, bar
coding, and after sales service too.