What is DCMS?

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What is DCMS?

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Eclipse Systems Pvt. Ltd. presents DCMS DCMS is a premiere Warehouse Management System (WMS). Designed to automate various DC Inbound, Outbound and Inventory ... – PowerPoint PPT presentation

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Title: What is DCMS?


1
Eclipse Systems Pvt. Ltd. presents

2
DCMS
  • DCMS is a premiere Warehouse Management System
    (WMS).
  • Designed to automate various DC Inbound, Outbound
    and Inventory management processes.
  • Grow with your business and will not hold you
    back.
  • Successfully running for over 12 years at the
    warehouse site of Worlds leading apparel
    manufacturers.
  • International Standard WMS designed to cater
    Indian market scenario.

3
WHY DCMS?
  • Access to Inventory Information
  • High Inventory Visibility
  • Quick easy tracking
  • Quickly pick, pack and ship products
  • Smooth Communication between WMS Other Software
  • Real time operations
  • Eliminate data entry errors
  • Reduce safety stock
  • Maintain FIFO according to your business needs
  • Prevent Mis -shipments error penalties reduces
  • Improve customer service
  • Enhance work environment

4
DCMS Process Flow Diagram
5
INBOUND PROCESS
6
RECEIVING
  • ASN Receiving
  • Non ASN or unplanned/ Blind Receiving
  • SKU/ Carton Receiving
  • Under and Over Receiving
  • Vendor Profiles are retained for instant access
    and comparison
  • System directed routing to QC/ Cross Dock Area/
    Putaway area.
  • Capture Receiving Date for FIFO and other
    tracking purpose.

7
SKU Receiving
8
QUALITY ASSURANCE
  • Checks the accuracy of quantity and quality of
    goods received.
  • VERIFICATION - Easy quick checks on all cartons
  • SPOT CHECKING - Detailed checks on a sample
    basis. Sampling can be done on Vendor/ SKU/
    Customer basis.
  • Routing provision to Scrap/ Putaway/ Repacking
    section
  • Vendor record maintained
  • Hold code on damaged inventory with reason code

9
Verification
10
CUSTOMER RETURNS
  • Planned/ Unplanned Returns
  • Unlimited Return Reason codes maintained
  • Inventory redirected to appropriate location
    Putaway/ Damage/ Repacking section
  • Reports for future reference Vendor Tracking

11
Customer Returns
12
CROSS DOCKING
  • Top most priority goods at receiving dock sent
    directly to
  • fill an active order waiting to be shipped.
  • Bypass in between process to ensures quick order
    processing.
  • Special alert when expected goods are arrived at
    receiving dock which are planned to be cross
    docked.

13
PUTAWAY
  • Moving Pallets/ goods from receiving dock to
    appropriate storage location
  • Random Putaway (to any location)
  • Directed Putaway (to numbered location)
  • Location record maintained by scanning item,
    location Pallet while storing goods for easy
    retrieval as when required.

14
Putaway
15
OUTBOUND PROCESS
16
ORDER PROCESSING
  • Orders Downloaded (ERP)
  • Sorting/ Filtering/ Selection
  • Wave Creation
  • Inventory Allocation
  • Replenishment Generation
  • Releasing Pick Tickets

0
17
Order Processing
18
PICKING
  • PAPER BASED PICKING
  • Paper Pick Tickets
  • System updated later
  • Custom Labeling. Tagging after picking i.e. at
    checking station
  • No Alert on mistake
  • Separate Packing Checking Module
  • Best Pick Sequence
  • RF BASED PICKING
  • RF guides Picking
  • Real time Inventory update
  • Custom labeling, Tagging on shippable cartons
    before picking
  • Audible tones for correct and incorrect scan
  • Pick, Pack Check together/ separately also
  • Best Pick Sequence

19
CHECKING
  • Crosschecking the SKU / carton picked against the
    pickslip
  • Packing the SKU picked in right quantity in right
    box against the customer order and
    specifications.
  • Value Added Services supported like Customer
    Specific Labeling, Special Packaging, UPC
    Tagging, Price Labeling, min/ max pieces per box,
    etc.
  • Automatic printing of shipping documents and
    customer specific labels and reports without user
    intervention.
  • Managing shipping carton weight, accuracy, etc.

20
Checking
21
VALIDATION
  • Last and final check of the boxes before they are
    forwarded to the Shipping Dock.
  • Trap any fault/mistake which might have occurred
    during the various processes gone through by the
    box.
  • The validation through the fixed scanner and
    In-Line Scale.
  • Ensures accurate shipments such that the
    customers get the product they have asked for and
    fulfilling special conditions, if any.

22
Validation
23
SHIPPING
  • Select, sort and palletize cartons meant for
    common DC
  • Small LTL Shipments.
  • Dock door verification ensures the correct
    material is loaded onto the correct dock door.
  • Print all necessary shipping documents like BOL
    (Bill of Lading), Challan, export invoice,
    manifest report, etc.
  • Captures Carrier, Shipment weight, Destination
    address, freight charges, mode of payment,
    shipping/ arrival date, etc.
  • Shipping details are uploaded to the host system
    thru EDI.

24
Shipping
25
INVENTORY PROCESS
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INVENTORY MANAGEMENT
  • Graphic Location Management of SKUs
  • User defined rules
  • Dynamic and fixed assignment to locations as per
    the order waves created.
  • Min/ Max inventory level maintained.
  • Barcode verification on each step of material
    movement
  • Inventory Adjustment, Stock Transfer, Audit,
    Write off, Reservation

27
Graphic View of Locations
28
PHY. INVENTORY/ CYCLE COUNT
  • PHYSICAL INVENTORY
  • Complete count of entire inventory in the
    warehouse.
  • Once/ twice a year
  • Performed during non operating hours/ shutdown
    period
  • CYCLE COUNT
  • Incremental approach to counting and inventory
    maintenance
  • Cycle Count by individual Location.
  • No DC Shut down
  • Quarter vs. Annual
  • Continuous Inventory adjustments

29
REPLENISHMENT
  • Replenishment option (if maintaining forward
    pick) always ensures that picking location is
    never empty.
  • Restock Alert is generated whenever the picking
    location reaches its minimum level of inventory
    requirement.
  • Inventory is pulled out from Inventory Reserve
    Area and Picking locations are filled in again.
  • This saves Pickers time who otherwise has to
    wait till the inventory arrives in picking area.

30
KITTING
  • Taking Qty of 2 or more SKU Packing them
    together
  • New SKU is created and put away is generated
  • Stock is made available for Picking

31
THIRD PARTY BILLING
  • Specific Data is captured like no. of Pallets
    moved, shipped, duration in warehouse storage,
    etc
  • Data captured is reported to billing software
    with associated dollar/ rupee value.

32
CUSTOM LABELING DOCUMENTS
  • Automatic Printing of Carton Labels, Shipping
    Labels, Packing Slips, Master Packing Slips, BOL,
    MBOL and other document.
  • Predefined user format as per customer
    specification.
  • Follow Manufacturing and Shipping Standards
    UPC/ EAN, FedEx, etc.

33
WEB BASED REPORTS
  • Quick information access on warehouse based
    activities.
  • Login and function security based on operator.
  • Productivity reports and graphs to compare
    operator performance.
  • Helps management to take important Sales and
    Purchase decision.
  • Approx. 150 different types of report

34
ERP INTERFACE
Corporate Host ERP System
  • ASN Discrepancy
  • Shipment Details
  • ASN Receiving
  • Outbound Order


35
HARDWARE SUPPORT
  • Barcode Readers/ Printers
  • RF (Radio Frequency) Devices
  • Sortation Conveyor
  • Parcel Manifest Systems
  • Pick-to-Light Flow Rack Systems
  • Fixed Scanner and Inline weighing scale

36
TECHNICAL CAPABILITIES
  • Works on Windows 2000/ NT Platform
  • Oracle Database Server
  • Rich GUI
  • Easy Interface with ERP or any other host
    application
  • Supports latest Barcode equipments like serial
    scanners, mobile scanners and most of other
    brands

37
INDUSTRY COMPLIANCE
  • VICS - Voluntary Inter-industry Commerce Standard
  • BOL Bill of Lading
  • Manifest Reports
  • EAN UCC Standards
  • GTIN - Global Trade Identification Number
  • Dynamic/ Static Routing
  • WHAT NEXT
  • RFID - Radio Frequency Identification

38
Comparison Analysis
CAPABILITY DCMS
1 24X7 Local Support ?
2 Unlimited User License ?
3 Built In Security ?
4 Real Time update (using RF) ?
5 RFID Planned
6 GTIN ?
7 Voice Picking X
8 Multi Platform Support X
9 Multi Language X
10 Material Handling Equipment ?
11 Industry Standard Document Printing ?

39
WMS Comparison Analysis
CAPABILITY DCMS
12 Third Party Shipping Software (FED Ex, etc) ?
13 Web Based Server Client
14 Web Based Reports ?
15 ERP Interface ?
16 Cross Docking ?
17 Task Management ?
18 Task Interleaving Planned
19 Value Added Services ?
20 Labor Productivity Tracking ?
21 Lot/ Serial No. Tracking Planned
22 3PL Specific Features ?

40
ABOUT ECLIPSE
  • Established in 1990
  • ISO 9001 certified
  • Total solutions provider including software,
    consultation, and support.
  • Customized Software Development Services
  • Domain expertise in Logistics, Supply Chain,
    Accounting/ Finance, Multimedia Application,
    e-commerce, etc.
  • Headed by a strong top Management Team

41
OUR ASSOCIATIONS
  • Membership
  • Partners

SmartBIZ
42
OUR CLIENTELE
California Engineering Group Inc. , USA
Intermedia Inc. , USA
Taurus Engg. Group, Belgium
43
Client Testimonial
MAIDENFORM INC (USA) Jerry Wallace Director
Logistics, Bayonne, NJ Phone No (001) (201)
436-9200 x2430 The relationship between Eclipse
Pt. Ltd. and Maidenform has now exceeded eight
years and has a very positive one. During this
period eclipse has developed an information
system package called Distribution center
management system, which automates the operation
of our Distribution center in Fayetteville.
Recently we have requested that Eclipse developed
an upgraded version of DCMS software with the
name RingScanner, which will soon be implemented
at our distribution center all the programs are
running without any problem and have amazing
features, which are very beneficial to the
end-users. Eclipse is an extremely customer
centric organization we are pleased to
associated with them for so many years. Jim
Lunney VP Logistics, Fayetteville, NC Phone No
(910)-678-8700 x200 I will be happy to be a
reference for the DCMS system. I am very
satisfied with the product, service and
reliability.
44
Client Testimonial
Guess Vision-DCMS install a success David
Lombardi Customer Support Analyst I must say
the users are extremely satisfied with the new
DCMS system. The transition stage went smooth
with very little interruption to production and
the users adopted the product quite quickly. The
warehouse managers have a view into the state of
their processes like never before and the
scanners enjoy the new features and data they now
have available to them. The significant
performance improvements we made on vision's
interface along with the performance of DCMS's
import/export process, users are now able to
transfer pick-slips from one system to another
with much more ease, facility very little wait.
Overall the project was a success.Finally, I
would like to thank Param and the whole Eclipse
support team whose hard work, dedication and
professionalism is reflected in the success of
the implementation and is reflected in the
quality of the product.  A big Thank You. And one
final thank you to the Guess users who were
always very patient and understanding and made
our jobs easier. 
45
Contact us
  • Eclipse Systems Pvt. Ltd.
  • Ms Pooja Verma
  • Manager Business Development
  • 207/IV, Software Technology Park of India,
    Sector-29,
  • Noida (U.P.)-201303, INDIA
  • Tel 91 120 2452815/ 2452836
  • Fax 91 120 2452797
  • Email info_at_eclsys.com, pverma_at_eclsys.com
  • Website www.eclsys.com

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We look forward to working with you and your
organization.Thank you
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