Title: Development of Bondgraph Models for Power Electronic Systems
1A Reduced Switch Count 5-Level Inverter With
Common-Mode Voltage Elimination and capacitor
voltage balancing For an Open-End Winding IM
Drive
Gopal Mondal Centre for Electronics Design and
Technology Indian Institute of Science,
Bangalore INDIA 560012
2Flow of presentation
- Multi-level inverters
- Previous work
- Motivation
- Proposed Scheme
- Implementation of the proposed Scheme
- Experimental Results
- DC-link capacitor voltage balancing an open loop
control scheme - Implementation of the Closed loop capacitor
voltage balancing - Experimental Results
- Speed Reversal
3Multi-level inverters
4Multi-level inverters
- Multi-level inverters are the preferred choice
in industry for the application in High voltage
and High power application - Advantages of Multi-level inverters
- Higher voltage can be generated using the devices
of lower rating. - Increased number of voltage levels produce better
voltage waveforms and reduced THD. - Switching frequency can be reduced for the PWM
operation.
5A five-level inverter for the open end winding IM
drive
Previous work
The 5-level inverters (Inverter-I and
Inverter-II) at both the end of the open end
winding induction motor are realised by cascading
two 2-level inverters and one 3-level (NPC)
inverter.
Fig.-1
6space vector locations for inverter-I or
inverter-II
Previous work
For each inverters (inverter-I and inverter-II)
total 125 switching states available which are
distributed over the 61 voltage vector points
creating a 5-level voltage vector structure
Fig.-2
7Combined voltage space vector structure of a dual
five-level inverter fed open-end winding
induction motor drive
Previous work
Combined voltage vectors of inverter-I and
inverter-II giving a 9-level voltage vector
structure. There are 15625 switching states
distributed over 217 voltage space vector point.
Fig.-3
8Common mode voltage (CMV)
Previous work
- Because of the common DC- sources at both end of
the inverters, there will be circulating current
called the common mode current due to the common
mode voltage. - CMV for inverter-I is defined as
- VCMA (VAO VBO VCO) / 3.
(1) - CMV for inverter-II is defined as
- VCMA (VAO VBO VCO) / 3.
(2) - Equivalent common-mode voltage for the combined
inverter system (CMV generated at the inverter
phases) is - VCM VCMA VCMA
- If the nine level voltage vector is generated
without common mode voltage, there are 8 DC
sources required instead of four.
9Common mode voltages and its effects
Previous work
- PWM inverters generate high frequency, high
amplitude common mode voltages, which induces
shaft voltage on the rotor side - When the induced shaft voltage exceeds the
breakdown voltage of the lubricant in the
bearings, result in large bearing currents - This damages the bearings, leading to motor
failures and also causes EMI - PWM inverters which do not generate common mode
voltage are suggested as a solution to the above
problems
10Voltage vectors with zero common mode voltage for
the inverter-I and Inverter-II
Previous work
To eliminate the common mode voltage only those
switching states has zero common mode voltage are
chosen for the PWM switching. 19 voltage vectors
with 19 switching states has zero common mode
voltage. Switching states with zero common mode
voltage Produce a 3-level voltage space vector
structure
Fig.-4
11Combined voltage vector structure of inverter-I
and Inverter-II
Previous work
- Combination of the two three-level voltage space
vector structure will give a five-level
structure. - There are 361 switching states distributed
over 61 voltage vector points
Fig.-5
12Previous work
- The power circuit uses total 48 switches.
- Redundant switching states are used for the
common mode voltage elimination and closed loop
DC-link capacitor voltage balancing. - Number of voltage sources can be reduced and two
voltage sources are enough with four DC-link
capacitors to implement the five level voltage
waveform.
13Previous work
The reduced power circuit with less number of
voltage sources is-
14Previous work
Fig.-6
15Motivation
- There are 361 switching states available for 61
voltage space vector locations for the five level
inverter discussed. But only few are used for the
common mode voltage elimination and DC-link
capacitor voltage balancing. - It implies that the number of redundant switching
states can be reduced keeping the performance of
the inverter same. - It is observed that by reducing the power circuit
structure it is possible to maintain the same
performance of the inverter.
16The propose power circuit of the five-level
inverter for open-end winding induction motor
drive
Proposed Scheme
Fig.-7
17The propose power circuit of the 5-level inverter
Proposed Scheme
- The five-level inverters (Inverter system-A and
Inverter system-A) are realised by cascading Two
2-level and a three-level inverters. - Two 2-level inverters are common to both the
inverter system-A and Inverter system-A
Fig.-7b
18The propose power circuit of the five-level
inverter for open-end winding induction motor
drive
Proposed Scheme
Complementary Switches for leg-A of inverter
system-A S11 and S14 S21 and S34 S31 and
S24 S41 and S44 Similar for the other phases
Fig.-7a
19The propose power circuit of the 5-level inverter
Proposed Scheme
- Due to the power circuit structure some of the
available redundant switching states are reduced,
- but the available switching states are sufficient
for the common mode elimination and DC-link
capacitor voltage balancing.
Fig.-7b
20Proposed Scheme
Combined voltage space vector locations for
5-level inverter with zero common mode voltage
Fig.-7c
21Proposed Scheme
Combined voltage space vector for 5-level
inverter with zero common mode voltage
Fig.-7c
22Proposed Scheme
Combined voltage space vector for 5-level
inverter with zero common mode voltage
Switching states for the voltage vector A1
(-101,-202), (10-1,000), (000,-101),
(20-2,10-1), (01-1,-110), (02-2,-12-1), (0-11,-1
-12), (-12-1,-220), (11-2,01-1), (1-10,0-11),
(1-21,0-22), (2-1-1,1-10), (-110,-211),
(2-20,1-21)
Fig.-7c
23Some of the switching states are impossible for
Fig-II
Proposed Scheme
Switching state(2-1-1,1-10) possible
Switching state (2-1-1,1-10) impossible
Fig.-II. Proposed power circuit
Fig.-I. Previous power circuit
Fig.-7d
24Previous Scheme
Combined voltage space vector for 5-level
inverter with zero common mode voltage
Switching states for the voltage vector A1
(-101,-202), (10-1,000), (000,-101),
(20-2,10-1), (01-1,-110), (02-2,-12-1), (0-11,-1
-12), (-12-1,-220), (11-2,01-1), (1-10,0-11),
(1-21,0-22), (2-1-1,1-10), (-110,-211),
(2-20,1-21)
Fig.-7c
25Proposed Scheme
Combined voltage space vector for 5-level
inverter with zero common mode voltage
Switching states for the voltage vector A1
(-101,-202), (10-1,000), (000,-101),
(20-2,10-1), (01-1,-110), (02-2,-12-1), (0-11,-1
-12), (-12-1,-220), (11-2,01-1), (1-10,0-11),
(1-21,0-22), (2-1-1,1-10), (-110,-211),
(2-20,1-21)
Fig.-7c
26The propose power circuit of the 5-level inverter
Proposed Scheme
- Number of redundant switching states are less for
this power circuit compared to the previous
one(361). - There are 241 switching states possible for The
present scheme(61 voltage space vector locations) - But the available switching states are sufficient
for the common mode voltage elimination and
DC-link capacitor voltage balancing
Fig.-7e
27Selection of the Switching states for the
elimination of common mode voltage
Proposed Scheme
- Common mode voltage is eliminated by
selecting the switching states which have zero
common mode voltage. - Switching states are selected in such a way, that
the pole voltage have the half-wave symmetry and
there is no even harmonics in both pole and phase
voltages
Fig.-8
28Proposed Scheme
Speed control scheme
A simple V/f control is used for the
implementation of the proposed five-level
inverter. The PWM strategy is automatically
calculating the switching time for the voltage
vectors and the switching states are selected
from the look up table in the FPGA.
29Experimental Results
- (a) Simulation result
(b) experimental result - Fig.9(a),(b) top and bottom are Pole voltages
VOA and VOA and the middle one is machine phase
voltage VAA for switching the inner Sectors. - Y-axis 1div50V, X-axis 1div0.02 sec
30Experimental Results
- (a) Simulation result
(b) experimental result - Y-axis 1div50V,1div1A, X-axis 1div0.01
sec Y-axis 1div50V, 1div5A, X-axis
1div0.02 sec - Fig.10(a),(b) Phase voltage and phase current
for switching the inner Sectors.
31Experimental Results
- (a)
(b) - Fig.11(a),(b) Y-axis
normalized amplitude, X-axis order of
harmonics
32Experimental Results
- (a) Simulation result
(b) experimental result - Fig.12(a),(b) top and bottom are Pole voltages
VOA and VOA and the middle one is machine phase
voltage VAA for three-level of operation - Y-axis 1div50V, X-axis 1div0.02 sec
33Experimental Results
- (a) Simulation result
(b) experimental result - Y-axis 1div50V,1div1A, X-axis 1div0.01
sec Y-axis 1div50V, 1div5A, X-axis
1div0.02 sec - Fig.13(a),(b) Phase voltage and phase current
for three-level of operation.
34Experimental Results
- (a)
(b) -
- Fig.14(a),(b) Y-axis normalized
amplitude, X-axis order of harmonics
35Experimental Results
- (a) Simulation result
(b) experimental result - Fig.12(a),(b) top and bottom are Pole voltages
VOA and VOA and the middle one is machine phase
voltage VAA for four-level of operation - (a) Y-axis 1div50V, X-axis 1div0.02 sec
- (b) Y-axis 1div50V, X-axis 1div0.01 sec
36Experimental Results
- (a) Simulation result
(b) experimental result - Y-axis 1div50V,1div1A, X-axis 1div0.02
sec Y-axis 1div50V, 1div5A, X-axis
1div0.01 sec - Fig.13(a),(b) Phase voltage and phase current
for four-level of operation.
37Experimental Results
- (a)
(b) -
- Fig.14(a),(b) Y-axis normalized
amplitude, X-axis order of harmonics
38Experimental Results
- (a) Simulation result
(b) experimental result - Fig.12(a),(b) top and bottom are Pole voltages
VOA and VOA and the middle one is machine phase
voltage VAA for five-level of operation - Y-axis 1div50V, X-axis 1div0.005 sec
39Experimental Results
- (a) Simulation result
(b) experimental result - Y-axis 1div50V,1div1A, X-axis 1div0.01
sec Y-axis 1div50V, 1div5A, X-axis
1div0.01 sec - Fig.13(a),(b) Phase voltage and phase current
for five-level of operation.
40Experimental Results
- (a)
(b) -
- Fig.14(a),(b) Y-axis normalized
amplitude, X-axis order of harmonics
41DC-link capacitor voltage balancing
42DC-link capacitor voltage balancing
- With Proper DC link capacitor balancing the four
DC-link voltage sources can be reduced to TWO
43DC-link capacitor voltage balancing
Fig.16. Reduced power circuit with capacitor
voltage balancing
44DC-link capacitor voltage balancing- an Open loop
control scheme
- Two switching states are selected at locations
for DC link balancing along with common mode
voltage elimination, - The selected two switching states at a particular
location has opposite effect on DC link capacitor
balancing - So in Two sampling periods the DC link capacitor
charges balance can be achieved - In locations where there is no effect on the
DC-link capacitors, only one switching state is
used for CME
45DC-link capacitor voltage balancing- an Open loop
control scheme
Two switching states for the same voltage vector
Motor phase connections for different switching
states
Fig.-17
46DC-link capacitor voltage balancing- an Open loop
control scheme
Current through C4iCiA C3iA C2iC C1iCiA
Two switching states for the same voltage vector
Current through C4iCiA C3iC C2iA C1iCiA
Fig.-17
47DC-link capacitor voltage balancing- an Open loop
control scheme
- After two switching interval total current
through - C42(iCiA)
- C3 iCiA
- C2 iCiA
- C12(iCiA)
- gtVc4 Vc1 and Vc2 Vc3
- (000,-101) and (10-1,000) are complementary pairs
48DC-link capacitor voltage balancing- an Open loop
control scheme
Switching state with no effect on DC-link
capacitor voltages
- Current through
- C4iCiA
- C30
- C20
- C1iCiA
- gtVc4 Vc1 and Vc2 Vc3
Fig.-18
49DC-link capacitor voltage balancing- an Open loop
control scheme
Fig.-19. (a) Voltage and current waveform for the
operation of the motor From zero speed to the
5-level of operation
50DC-link capacitor voltage balancing
- Open loop capacitor voltage balancing works well
for the ideal conditions. - For any abnormal conditions like
- Sudden short circuit,
- Asymmetry in PWM pulses,
- Unequal DC-link capacitors etc.
- Closed loop capacitor voltage balancing is
required
51DC-link capacitor voltage balancing
Closed loop capacitor voltage balancing with
capacitor voltage sensing
It is sufficient to maintain the equal voltage
between the capacitor pairs C4, C1 and C3, C2
There are three condition can happen in each
pair of capacitors- C4 gt C1 (controller
state)C1H C4 C1 C1N C4 lt C1 C1L C3 gt C2 C2H C3
C2 C2N C3 lt C2 C2L (H -gt High, N-gt Normal,
L-gt Low)
Fig.-20
52DC-link capacitor voltage balancing
So the both pair of capacitors will generate
together nine controller states
C4 gt C1 (controller state)C1H C4 C1 C1N C4 lt C1
C1L C3 gt C2 C2H C3 C2 C2N C3 lt C2 C2L (H -gt
High, N-gt Normal, L-gt Low)
53DC-link capacitor voltage balancing
The switching state (01-1, -110) can be used
as the corrective state for the controller state
C1NC2L and the switching state (1-10,0-11) can
be used as the corrective state for the
controller state C1NC2H
C1NC2H C1NC2L
Fig.-21
54DC-link capacitor voltage balancing
Implementation of the Closed loop capacitor
voltage balancing
55Experimental Results
Fig.-22
Variation of capacitor voltage during enabling
and disabling of the controller (Operation in
2-level)
Variation of capacitor voltage during enabling
and disabling of the controller (Operation in
3-level)
Fig.-23
56Experimental Results
Variation of capacitor voltage during enabling
and disabling of the controller (Operation in
4-level)
Fig.-24
Variation of capacitor voltage during enabling
and disabling of the controller (Operation in
5-level)
Fig.-25
57Experimental Results
Variation of capacitor voltage during enabling
and disabling of the controller (operation in
Over modulation region)
Fig.-26
Variation of capacitor voltage during enabling
and disabling of the controller (12-step of
Operation)
Fig.-27
58Speed reversal
59Speed reversal
Strategy of DC-link capacitor balancing during
speed reversal
- Two comparators are used for the capacitor
balancing in speed reversal of the
motor. - First comparator will check the unbalance in the
capacitor voltages. Second comparator will check
whether the error is increasing or decreasing. - Initially the controller will select the
switching states for the motoring mode, but if
the error is increasing it will select the
switching states for the generating mode.
60Speed reversal
Strategy of DC-link capacitor balancing during
speed reversal
Switching states for the controller states will
interchange
61Speed reversal
(a)
(b)
Fig.-27.(a) Voltage and current waveform during
machine speed reversal. (b) Capacitor voltages
62A Front end Switched Rectifier DC Source for
Neutral Point Balancing of A NPC Three-Level
Inverter for The Full Modulation Range
K.Sivakumar , Sukumar de, K.Gopakumar , Gopal
Mondal CEDT, Indian Institute of
Science,Bangalore-560012, INDIA and Keith
Corzine Dept.of EE,University of Missouri, Rolla,
USA
63Contents
- Introduction
- Review of NPC three-level inverter
- Proposed circuit topology to reduce the DC-
neutral point - fluctuations
- Simulation results and discussion
- Experimental verification of the proposed
topology - Conclusion
64Conventional three-level NPC inverter
- Capacitor balancing problems exists with a single
DC Link - Two separate DC link can solve the problem of
neutral point fluctuations, but with increased
cost and complexity.
65Space-vector combinations of three level NPC
inverter
66Switching state groups based on the DC capacitor
charging and discharging
- Group-A switching states will not create any
voltage unbalance problems in capacitors - Group-B and Group-C switching states will create
voltage unbalance problems in capacitors, with a
single DC Link
67Proposed Switched Voltage Source Three level NPC
Inverter
- In the proposed topology only one active voltage
source is used with a magnitude of Vdc/2 - The rated DC link voltage can be obtained by
switching the voltage source (Vdc/2) between the
top (C1) and bottom (C2) capacitors with a duty
ratio of 0.5. - The DC link switching is independent of the
inverter switching control
68Source capacitor C is parallel to the Capacitor
C1 when S1 is ON
69Source capacitor C is parallel to the capacitor
C2 when S2 is ON
70The DC Link Voltage Control
Top trace is output voltage of the diode bridge
rectifier and bottom trace is gating pulse of the
extra switch S1 X axis 2ms/div), fsw300Hz
Top trace is output voltage of the diode bridge
rectifier and bottom trace is gating pulse of the
extra switch S1 (Scale X axis 2ms/div).
For an n pulse rectifier fsw N ((n f1)/2)
Where fsw minimum Switching frequency of
extra switches f1 Supply frequency
N odd integer
71Simulation and experimental Results
- The proposed topology is simulated with a 4kW
three phase induction motor as load and
experimentally verified on 1kW Induction motor. - It is tested for entire range of speeds by using
V/f control - The inverter switching frequency is 1 kHz
- the extra switches which are used to get full DC
link voltage are switched at constant frequency
of 600Hz. - The value of each capacitor is 1000µF.
- the gating signals are generated using TMS320 F
2812 DSP and GAL22V10 platforms
72Experimental Results for modulation index 0.4
Top trace is Pole voltage bottom trace is phase
current X-axis 10 ms/div Y-axis 50 V/div and
0.3A/div
Top three traces are Capacitor Voltages bottom
trace is Switched rectifier current to C1 X-
axis 2.5 ms/div, Y-axis 20V/div and 1A/div
73Top trace is phase voltage, Second trace is
voltage across the switch S1, Third trace is
phase current Fourth trace is Switched rectifier
current to C1 X-axis 10 ms/div, Y-axis 50V/div
and 1A/div.
74Two level inverter operation
Top trace is phase voltage (Van) Y-axis
50V/div, second trace is Pole voltage(Vao)
Y-axis 50V/div, third trace is line voltage
(Vab)Y-axis 100V/div Fourth trace is Phase
current Y-axis 1A/div and X-axis 10ms/div
75Experimental Results for modulation index 0.8
Top trace - Pole Voltage second trace - Phase
current (Scale X-axis 5ms/div, Y-axis 50V/div
and 0.5A/div)
Top Trace voltage across the capacitor C,
Second trace - voltage across the Capacitor C1
Third trace - voltage across the capacitor C2
76Experimental Results for modulation index 0.8
Top trace - Phase voltage Phase Voltage, Second
trace - Extra Switch voltage, Third trace -
Switch Current (Scale X-axis 5ms/div, Y-axis
50V/div and 2A/div)
77Experimental Results for Over-modulation
Top trace is pole voltage bottom trace is phase
current X-axis 2.5 ms/div Y-axis 50 V/div and
1A/div.
Top three traces are capacitor voltages bottom
trace is switch (S1) current X- axis 10 ms/div,
Y-axis 20V/div and 1A/div.
78Experimental Results for Over-modulation
Top trace is phase voltage, second trace is
voltage across the input switch, third trace is
phase current Fourth trace is Switch
current X-axis 5 ms/div, Y-axis 50V/div, 1A/div
(third trace) and 2A/div(fourth trace).
79Transient performance of the proposed drive
topology.
Top trace is phase voltage bottom trace is phase
current during the acceleration from 20Hz to
40Hz X-axis 500ms/div, Y-axis 50V/div and
2A/div
80Transient performance of the proposed drive
topology.
Top trace is pole voltage bottom trace is phase
current during the acceleration form 15Hz to
30Hz X-axis 500ms/div, Y-axis 50V/div and 2A/div
81Transient performance of the proposed drive
topology.
Top trace is capacitor voltage Bottom trace is
phase current during the acceleration form 20Hz
to 40Hz X-axis 500ms/div, Y-axis 50V/div and
2A/div
82CONCLUSION
- In the proposed topology the voltage fluctuations
of the neutral point are considerably reduced by
switching the voltage source between two
capacitors at constant frequency independent of
NPC inverter operation. - The DC link Voltage required is half compared to
the conventional three level NPC inverter. The
rating of all the devices used in proposed
topology is equal to the source voltage (i.e.
Vdc/2). - This configuration needs only one power supply
compared to an H-bridge topology and cascading of
two two-level inverters topology, which needs
three isolated DC links and two isolated DC links
respectively.
8312-sided polygonal voltage space vector structure
for induction motor drive
- By
- Prof. K. Gopakumar
- CEDT, Indian Institute of Science, Bangalore
84Flow of presentation
- Motivation for the present research.
- Some of the schemes to be presented
- Hybrid space vector PWM strategy in linear and
over-modulation region involving hexagonal and
12-sided polygonal space vector structure. - Development of two concentric 12-sided polygons
using conventional 3-level inverters with
capacitor balancing. - Further refinement of the above space vector
structure into multiple 12-sided polygons with
conventional 3-level inverters. - Discussion on experimental verification of the
above schemes - Steady state operation.
- Transient results with motor accelerated upto
rated speed with open-loop V/f control - Harmonic performance of phase voltage and phase
current under these conditions - Conclusion
85Current Technology- Multilevel inverters
- Multi level inverters are popular for high power
drives because of low switching losses and low
harmonic distortion in the output voltage. - In conventional structure ,voltage vectors lie
on the vertices of a hexagon. So in the extreme
modulation range there is a possibility of
producing (6n1) harmonics in the phase current
waveform. - With low switching frequency for high power
drives, the (6n1) harmonics in the current
waveform can produce torque pulsation in the
drive . The problem is particularly severe in
over-modulation region where the (6n1) harmonics
constitute a major portion of the total current. - In this respect polygonal voltage space vector
structures with sides more than six, is very
desirable for high power drives.
86Proposed research schemes
- A 12-sided polygonal space vector structure for
IM drive has already been proposed using
conventional 2-level inverters. This has the
advantage of eliminating all (6n1) harmonics in
the phase current waveform throughout the
modulating range. However, one drawback of the
scheme is the high dv/dt stress on the devices,
since each inverter switches between the vertex
of the 12-sided polygon and the zero vector at
the centre. - In the proposed work, a multilevel inverter
topology is described which produces a hexagonal
space vector structure in lower-modulation region
and a 12-sided polygonal space vector structure
in the higher modulation region. - In another scheme, a multilevel voltage space
vector structure with vectors on the 12-sided
polygon is generated by feeding an open-end
winding IM drive by two three level inverters. - In a third scheme, a high resolution PWM
technique is proposed involving multiple 12-sided
polygonal space vector structure, that can
generate highly sinusoidal voltages at a reduced
switching frequency.
87A Hybrid Space Vector PWM involving Hexagonal and
12-sided polygonal voltage space vector structures
88Topology of a multilevel inverter for generation
of 12-sided polygonal voltage space vector
- Consists of three cascaded 2-level inverters.
- The switch status for different levels of pole
voltage are shown below. These are defined with
respect to the lower rail of the dc bus.
C
D
A
Switch status for different levels of pole voltage
B
O
Pole voltage of overall inverter-vAO Pole voltage
of INV3- vBO Pole voltage of INV2-vAB Pole
voltage of INV1-vCD
89Transformer connection for generation of 12-sided
polygonal voltage space vector
- Asymmetrical DC-links are easily realized by a
combination of star-delta transformers, since
0.634kVdcv3 x 0.366kVdc.
90Voltage space vector structure of the proposed
scheme
End of linear modulation
- Consists of four concentric hexagonal structures
with different radii (0.366kVdc, 0.634kVdc, 1kVdc
and 1.366kVdc) - Operates in the inner hexagons at lower voltage
to retain the advantages of multilevel inverter
like low switching frequency. - At higher voltage, the outermost hexagon and the
12-sided polygonal space vector structure is used
resulting in highly suppressed 5th and 7th order
harmonics. - The leads to 12-step operation at rated voltage
operation, leading to the complete elimination of
6n1 harmonics. (nodd) from the phase voltage.
OE 1.225kVdc
91Some additional points on generation of space
vectors
- The modulation index (m), is defined as the ratio
of the length of the reference vector to the
length of the radius of the 12-sided polygon
which extends upto 0.965 in linear modulation
range and is equal to 1 at 12-step operation. - The total dc link voltage for the inverter is
1.366kVdc and the radius of the 12-sided polygon
is 1.225kVdc. If the radius of the 12-sided
polygonal space vector structure is equal to the
radius of a conventional hexagonal space vector
structure, then the value of k is taken as
1/1.2250.816. - For k 0.816, the maximum phase voltage
available in linear modulation is 0.637Vdc and
equal to 0.658Vdc in 12-step mode of operation. - For comparison purpose, if the maximum
fundamental voltage available in 6-step mode and
12-step mode are made equal to 0.637Vdc, then k
is to be chosen as 0.789. - For k 0.789, in 12-sided polygonal structure,
the maximum phase voltage available in linear
modulation is 0.615Vdc and equal to 0.637Vdc in
12-step mode of operation. There is an increase
in linear modulation range.
92 Modulating waveform
- The modulating waveform for phase-A for 35Hz
operation (linear modulation range) is shown. - The modulating waveform is synchronized with the
start of the sector (sampling interval is always
a multiple of twelve). - Because of asymmetric voltage levels, three
asymmetric synchronized triangles are used their
amplitudes are in the ratio 0.3660.6340.366.
93Switching sequence analysis
- Three pole voltages are shown for a 60 degree
interval at 35Hz operation. - In A phase the voltage level fluctuate between
levels 3 and 2 , and in C phase the
voltage level fluctuates between levels 1 and
0 . - The sequence in which the switches are operated
are as follows (200), (210), (211), (311),
(321), (311), (211), (210), (211), (311), (321),
(211), (221), (321), (221), (210), (220), (221),
(321), (331), (221), (220),
where the numbers in brackets indicate the level
of voltage. - This sequence corresponds to 2 samples per
sector.
94Experimental Setup
- A digital signal processor (DSP), TMS320LF2812 is
used for experimental verification. - For different levels of output in the pole
voltage, three carriers are required. However, it
is difficult to synthesize three carrier waves in
the DSP, as such only one carrier is used and the
modulating wave is appropriately scaled and level
shifted. - A 3.7kW induction motor was fed by the proposed
inverter operating under open loop constant V/f
control at no load. The motor was made to run
under no load in order to show the effect of
changing PWM patterns of the generated voltage on
the motor current, particularly during transient
conditions. - In order to keep the overall switching frequency
within 1 KHz, number of samples is decided as
follow - Upto 20 Hz operation 4 samples per sector.
- 20 Hz-40 Hz 2 samples per sector.
- Beyond 40 Hz 1 sample per sector-extending up to
final 12-step mode. - Individual inverters are switched less than half
of the total cycle.
95Experimental results-Operation at 10 Hz
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
Phase voltage and current waveforms
- Switching happens within the innermost hexagon
space vector locations. - As seen from the pole voltage waveforms, only the
lower inverter is switched while the other two
inverters are off, hence the switching loss is
low. - Four samples are taken in each sector, so INV3
switching frequency is (12x4X10480Hz). The first
carrier band harmonics also reside around 48
times fundamental.
Space Vector
Overall inverter
INV3
Inverter Topology
INV2
INV1
Pole voltage waveforms
96Experimental results-Operation at 30 Hz
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
- The space vector locations that are switched lie
on the boundaries of the second and third hexagon
from the center. - Number of samples are reduced from four to two,
thus switching frequency is (fs12X2x30720Hz). - INV3 and INV1 are switched about 1/3rd of the
total cycle, while INV2 is switched about 20 of
the cycle.
Phase voltage and current waveforms
Overall inverter
Space Vector
INV2
INV2 switches
INV3
INV1
Pole voltage waveforms
Inverter Topology
97Operation at 47 Hz ( end of linear modulation
range)
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
Phase voltage and current waveforms
Overall inverter
- One sample is taken at the start of a sector, so
switching frequency is only around (12X47564Hz). - The space vector locations that are switched lie
between the outer hexagon and the 12-sided
polygon.
INV2
INV3
INV1
Space Vector
Pole voltage waveforms
98Operation at 50 Hz ( 12-step operation)
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
Phase voltage and current waveforms
- Complete elimination of 6n1 harmonics (nodd)
from the phase voltage. - One sample is taken at the start of a sector
(fs12X1x50600Hz). - Each inverter is switched only once in a cycle.
Overall inverter
INV2
INV3
INV1
Pole voltage waveforms
Inverter Topology
99Input current at 50 Hz ( 12-step operation)
Phase voltage
Phase current
Input phase voltage
Input line current
- The input current to the inverter is not peaky in
nature, because of the presence of the star-delta
transformers.
100Motor acceleration with open loop V/f Control
Phase voltage
Phase current
Transition of motor phase voltage and current
from 24 samples to 12 samples per cycle at 40Hz
Transition of motor phase voltage and current
from outermost hexagon to 12-step operation.
- Because of the suppression of the 5th and 7th
order harmonics, the motor current changes
smoothly during the transition when the number of
samples per sector is reduced from two to one at
40Hz operation. - As the speed of the motor is further increased,
the inverter switching states pass through the
inner hexagons and ultimately the phase voltage
becomes a 12-step waveform. - Under all operating conditions, the carrier is
synchronized with the start of the sector.
101Total Harmonic Distortion upto 100th harmonic
Harmonic performance of phase voltage and
current 10Hz 30 Hz 48.25 Hz 50Hz Voltage
THD 57.59 27.51 14.67 17.54 Voltage
WTHD 0.81 0.7 0.97 1.04 Current
THD 12.31 10.59 15.6 19.54 Current WTHD
0.28 0.45 1.2 1.5
- It is seen that voltage WTHD is quite low for all
the operating conditions, as such the torque
pulsation and harmonic heating in the machine is
minimized.
102Comparison with conventional structures
- A simplified comparative study is made between
the proposed topology and the existing multilevel
inverter configurations viz. 3-level NPC and
4-level NPC inverters used for induction motor
drives. - The conduction and switching losses incurred in
the inverter, and motor phase voltage harmonic
distortions are numerically calculated by
computer simulation for comparison. - A linear turn-on and turn-off switching profile
is used for loss calculation. Losses incurred in
snubber circuits, protection circuits, gate
drives and due to leakage currents are neglected.
- A 2.3kV, 373kW induction motor is driven by a
3-level NPC, 4-level NPC and the proposed
inverter. The inverter drives the induction motor
under full load condition at around 0.85 p.f.
lagging. Numbers of samples in a cycle are taken
as 24.
103Loss comparison with conventional structures
104Observations
- The phase voltage WTHD for the proposed inverter
shows considerable improvement, particularly at
higher modulation indices and the 12-step mode of
operation, because of the suppression or
elimination of the 6n1 (nodd) harmonics. - Conduction losses are more dominant than
switching losses for IGBT made inverters. As
such, presence of the clamping diodes in NPC
inverters increases the total losses of the
inverter. The proposed inverter does not have any
clamping diode and is devoid of any such losses.
The switching losses also remain low for the
proposed inverter. - It is seen that the conduction losses in the
proposed inverter are always less than the
conventional inverters. This is because in the
proposed inverter, for any level of pole
voltage output, two current carrying switches
remain in conduction. This is not always the case
in NPC inverters e.g. for a four level inverter,
at higher modulation indices, three switches per
phase carry the phase load current when the total
dc bus voltage is obtained at the pole.
Conduction losses in the proposed inverter are
further less in over-modulation region because of
the fact that the r.m.s. current in the inverter
is less compared to conventional NPC inverters,
due to the suppression or elimination of the 6n1
(nodd) harmonics.
105Synopsis
- A multilevel inverter topology is described which
produces a hexagonal space vector structure in
lower-modulation region and a 12-sided polygonal
space vector structure in the higher modulation
region. - In the extreme modulation range, voltage vectors
at the vertices of the outer 12-sided polygon and
the vertices from the outer most hexagonal
structure is used for PWM control, resulting in
highly suppressed 5th and 7th order harmonics
thereby improving the harmonic profile of the
motor current. This leads to the 12-step
operation at 50Hz where all the 5th and 7th order
harmonics are completely eliminated. - At the same time, the linear range of modulation
extends upto 96.6 of base speed. Because of
this, and the high degree of suppression of lower
order harmonics, smooth acceleration of the motor
upto rated speed is possible. - Apart from this, the switching frequency of the
multilevel inverter output is always limited
within 1 kHz. The middle inverter ( high voltage
inverter) devices are switched less than 25 of
the output fundamental switching period.
106Multilevel 12-sided polygonal voltage space
vector structures
107Evolution of space vector structures (Hexagonal
and 12-sided)
Hexagonal space vectors.
12-sided polygonal space vectors.
E
S
R
F
4
3
5
6
2
G
Q
1
7
12
O
P
8
H
9
11
10
L
I
K
J
108Multilevel 12-sided polygonal space vector
structure
- This is an extension of the single 12-sided
polygonal space vector structure into a
multilevel 12-sided structure. - Compared to conventional 12-sided space vector
structure, the device ratings and dv/dt stress on
them are reduced to half. - The switching frequency is also reduced to
maintain the same output voltage quality. - Here the added advantage is the complete
elimination of 6n1 harmonics, nodd, from the
phase voltage throughout the modulation index. - The linear modulation range is also extended
compared to the hexagonal structure.
109Multilevel 12-sided polygonal space vector
structure
- Consists of two concentric 12-sided polygonal
space vector structure. - Unlike conventional hexagonal multilevel
structure, here the sub-sectors are isosceles
triangles rather than equilateral triangles. - Each sector is thus divided into four sub-sectors
as shown.
110Inverter Structure
- In order to realize the proposed space vector
structure, two conventional three level NPC
inverters are used to feed an open ended
induction motor. - The two inverters are fed from asymmetrical dc
voltage sources which can be obtained from the
mains with the help of star-delta transformers
and uncontrolled rectifiers. - Because of capacitor voltage balancing of the
NPC inverters, only two dc sources are used.
111Algorithm for calculating switching times for
multilevel 12-sided polygonal space vector
structure
- Here, the timings for which adjacent vectors are
switched are obtained as, -
- This requires calculation of sine values through
a look-up table, which takes unnecessary memory
and time in a DSP. - A better algorithm is proposed here which can
calculate the timings by sampling the reference
rotating phasor.
112Algorithm for calculating switching times for
multilevel 12-sided polygonal space vector
structure
- 1. Any rotating phasor can be expressed as,
2. Transform (a,ß) into (a,b,c) and (a,b,c)
coordinates as
3. Multiply va, vb, vc etc. with the sampling
period Ts. Thus,
4. Calculate the following
113Algorithm for calculating switching times for
multilevel 12-sided polygonal space vector
structure
5. Calculate the following
6. Since the timings change for each alternate
sector, an additional step is needed for
interchanging T1_12s and T2_12s.
OR
OR
OR
Then interchange the values of T1_12s and T2_12s.
114Algorithm for calculating switching times for
multilevel 12-sided polygonal space vector
structure
- 7. For determining the sub-sectors following
comparison is made,
If T1_12s lt 0.5Ts If T2_12s lt 0.5Ts
If (T1_12s T2_12s ) lt 0.5Ts then
Subsector-1. else Subsector-2.
else Subsector-3. else Subsector-4.
8. In sub-sector 1, T1 T1_12s, T2 T2_12s,
T0Ts-T1-T2. In sub-sector 2, T1 0.5Ts
T1_12s, T2 0.5Ts T2_12s, T0Ts-T1-T2.
In sub-sector 3, T1 T1_12s, T2 0.5Ts T2_12s,
T0Ts-T1-T2. In sub-sector 4, T1 0.5Ts
T1_12s, T2 T2_12s, T0Ts-T1-T2.
115Experimental results-15 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high voltage inverter
Phase current
Pole voltage-low voltage inverter
Phase current
- Four samples are taken in each sector and
switching takes place entirely in the inner
12-sided polygon. - The phase voltage harmonics reside at 15x12x4720
Hz, which is 48 times the fundamental. However,
the switching frequency of the pole voltage of
INV1 is (24x15) 360Hz, while that of INV2 is
(32x15) 480Hz. - The higher voltage inverter switches about 50 of
the cycle.
116Experimental results-23 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high voltage inverter
Phase current
Pole voltage-low voltage inverter
Phase current
- Three samples are taken in each sector and
switching takes place at the boundary the inner
12-sided polygon. All the 6n1 harmonics, nodd,
are absent from the phase voltage, while the rest
are highly suppressed. - The switching frequencies of the pole voltage of
INV1 and INV2 are respectively (18x23) 414Hz and
(24x23) 552Hz, with output phase voltage
switching frequency at 828Hz (23x12x3).
117Experimental results-40 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high voltage inverter
Phase current
Pole voltage-low voltage inverter
Phase current
- Two samples are taken in each sector and
switching takes place between the inner and outer
dodecagons. - This is also seen in the phase voltage waveform,
since the outer envelope of the waveform at lower
frequency becomes the inner envelope at higher
frequency. - The harmonic spectrum of the phase voltage and
current shows the absence of peaky harmonics
throughout the range.
118Experimental results-48 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high voltage inverter
Phase current
Pole voltage-low voltage inverter
Phase current
- This is the end of the linear modulation of
operation. - Here the number of samples per sector is two, as
such the switching frequency sidebands reside
around 24 times the fundamental. The switching
frequency of the pole voltages of INV1 and INV2
is respectively (48x12) 576Hz and (48x16)
768Hz, with an output phase voltage switching
frequency of 1152Hz (48x12x2).
119Experimental results-49.9 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high voltage inverter
Phase current
Pole voltage-low voltage inverter
Phase current
- At the end of end over-modulation region, 24
samples are taken in a sector, corresponding to
the vertices of the polygon. The figure shows 24
steps in the phase voltage.
120Experimental results-50 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high voltage inverter
Phase current
Pole voltage-low voltage inverter
Phase current
- This is the 12-step operation, where one sample
is taken at the start of a sector. The phase
voltage and current is completely devoid of any
5th and 7th order harmonics.
121Total Harmonic Distortion upto 100th harmonic
Harmonic performance of phase voltage and current
- It is seen that voltage WTHD is quite low for all
the operating conditions, as such the torque
pulsation and harmonic heating in the machine is
minimized.
122Acceleration of the motor
Phase voltage
Phase current
Transition of motor phase voltage and current
from over-modulation to 12-step operation.
Transition of motor phase voltage and current
from inner to outer 12-sided polygon
- In both the cases, the motor current changes
smoothly as the motor accelerates. This happens
because of the use synchronized PWM and total
elimination of 6n1 harmonics, nodd, from the
phase voltage throughout the modulation index.
123Capacitor balancing scheme
- The inner 12-sided polygonal space vector
locations ( points 1-12) have four multiplicities
which are complementary in nature in terms of
capacitor balancing. - The outer 12-sided polygonal space vector
locations ( points 13-36) either do not cause any
capacitor unbalancing, or have complementary
states to maintain capacitor balancing.
124Inner 12-sided polygon-switching multiplicities
for point-1
C2 is discharged, C4 is charged.
C1 is discharged, C4 is charged.
C1 is discharged, C3 is charged.
C2 is discharged, C3 is charged.
The four switching multiplicities are
complementary in nature in terms of capacitor
balancing.
125Outer 12-sided polygon-switching multiplicities
Point-13, two multiplicities
C3 is discharged, C1 C2 are undisturbed.
C4 is discharged, C1 C2 are undisturbed.
Point-14 no multiplicity, no capacitor
disturbance
Point-36 no multiplicity, no capacitor
disturbance
126Experimental Results-capacitor unbalancing at 20
Hz
- Capacitor unbalance is done at steady state with
the motor running at 20 Hz speed. - Both side capacitors are deliberately unbalanced
and after some time controller action is taken.
Vc1, Vc2 Vc3, Vc4
Deliberate unbalancing
Controller action taken
C1,C2 higher voltage side capacitors C3,C4
lower voltage side capacitors
127Experimental Results-capacitor unbalancing at 40Hz
- Both the sides are made unbalanced at the same
time and are seen to come back to the balanced
state. - Compared to the 20 Hz case, it requires more time
to restore voltage balance, since the number of
multiplicities in the outer polygon is less.
Vc1, Vc2 Vc3, Vc4
Controller action taken
Deliberate unbalancing
C1,C2 higher voltage side capacitors C3,C4
lower voltage side capacitors
128capacitor balancing during acceleration
INV1 Pole voltage
vC1, vC2
vC1-vC2
INV2 Pole voltage
vC3, vC4
Phase current
Capacitor voltages
- Capacitor voltages, pole voltages and phase
currents during acceleration, showing the
capacitor voltages are balanced throughout the
operation.
129Publication
- Anandarup Das, K. Sivakumar, Gopal Mondal, K
Gopakumar, A Multilevel Inverter with Hexagonal
and 12-sided Polygonal Space Vector Structure for
Induction Motor Drive , published in IECON 2008,
Nov 2008, pp 1077-1082. - Anandarup Das, K. Sivakumar, Rijil Ramchand,
Chintan Patel and K. Gopakumar, Multilevel
Dodecagonal Space Vector Generation for Open-end
Winding Induction Motor Drive Using Conventional
Three Level Inverters , accepted for publication
in EPE 2009. - Anandarup Das, K. Sivakumar, Rijil Ramchand,
Chintan Patel and K. Gopakumar, A Combination of
Hexagonal and 12-sided Polygonal Voltage Space
Vector PWM control for IM Drives Using Cascaded
Two Level Inverters, to be published in May 2009
issue of IEEE Transaction on Industrial
Electronics. - Anandarup Das, K. Sivakumar, Rijil Ramchand,
Chintan Patel and K. Gopakumar, A Pulse Width
Modulated Control of Induction Motor Drive Using
Multilevel 12-sided Polygonal Voltage Space
Vectors, accepted for publication in IEEE
Transaction on Industrial Electronics. -
130Multiple 12-sided polygons
- With the same power circuit as above, it is
possible to have multiple 12-sided polygonal
space vector structure. - Consists of six concentric 12-sided polygonal
space vector structure. - Very low voltage THD can be achieved using low
switching frequency. - Suitable for high power drives.
131Conclusion
- A multilevel inverter topology is described which
produces a hexagonal space vector structure in
lower-modulation region and a 12-sided polygonal
space vector structure in the over-modulation
region. This leads to the complete elimination of
6n1 harmonics (nodd) from the phase voltage at
higher modulation index. - A multilevel 12-sided polygonal space vector
structure is proposed that does not have 6n1
harmonics (nodd) throughout the modulation
index. Capacitor balancing scheme is also
proposed for the above scheme. - These schemes result in improved voltage THD in
the motor phase voltage and lower switching
frequency operation which are very much desirable
in high power drives.
132A Hysteresis PWM Controller with Constant
Switching Frequency for Two-level VSI fed Drives
with Operation Extending to the Six-Step Mode
- Prof. K. Gopakumar
- CEDT, Indian Institute of Science
- Bangalore, INDIA
133ORGANIZATION
- Introduction
- Current Error Space Phasor in VC SVPWM
- Parabolic Boundary for Current Error Space Phasor
- Vector Change Detection in Proposed Controller
- Sector Change Detection in Proposed Controller
- Simulation Results Experimental Results
- Conclusion
134Introduction
- PWM Voltage Source Inverter (VSI)
- Voltage controlled PWM VSI
- Current controlled PWM VSI
- Current Controlled PWM VSI
- Advantages
- Simple, so can be implemented easily
- Excellent dynamic response
- Disadvantages
- Large current ripple in steady-state
- Generation of sub harmonic component in the
current - Variation in switching frequency
135Introduction
- Current Controlled PWM VSI
- Can be classified into two
- Hysteresis Current Controller based VSI
- Ramp Comparison Controller based VSI
- Predictive Current Controller based VSI
- Other controllers
- On-off controller
- Neural network controller
- Fuzzy logic controller
136Introduction
- Hysteresis Current Controller based VSI
- Fixed Tolerance band Hysteresis Current
Controller based VSI - Variable Tolerance band Hysteresis Current
Controller based VSI
137Introduction
- Fixed Tolerance band Hysteresis Current
Controller based VSI - Eliminates first two disadvantages of the
conventional CC PWM VSI - Its drawback is the variation of switching
frequency in a fundamental cycle and with
variation in the motor speed. - Increased switching losses in the inverter
- Non-optimum current ripple
- Excess harmonic content in the load current
causing overheating of the machine
138Introduction
- Variable Tolerance band Hysteresis Current
Controller based VSI
- Uses variable hysteresis band to keep the
switching frequency constant. - Examples are
- Adaptive hysteresis band
- Sinusoidal hysteresis band
- Disadvantages
- Complex to implement
- Stability problems
- Limitations in transient performance
139Proposed Variable Band Hysteresis Current
Controller based VSI
- Continuously varying Parabolic Boundary for
Current Error Space Phasor - A new sector selection logic eliminating the two
outer parabolas used in earlier work is proposed
in the present work. - This method uses the change in direction of the
current error during sector change along any one
of the orthogonal axes.
140Current Error Space Phasor in VC SVPWM
- Power schematic of a three-phase (b)
Voltage space phasor - structure two-level VSI fed IM drive
of the two-level VSI
141Current Error Space Phasor in VC SVPWM
Basic switching vectors and Sectors
- 6 active vectors (V1,V2, V3, V4, V5, V6)
- Axes of a hexagonal
- DC link voltage is supplied to the load
- Each sector (1 to 6) 60 degrees
- At origin
- No voltage is supplied to the load
Basic switching vectors and sectors.
142Current Error Space Phasor in VC SVPWM
143Current Error Space Phasor in VC SVPWM
Integrating both the sides
144Current Error Space Phasor in VC SVPWM
145Current Error Space Phasor in VC SVPWM
- at start of the Sector-1
- (? varies from 0? to 7? approximately)
(b) at middle of the Sector-1 (? varies from 27?
to 33? approximately),
Movement of current error space phasor (on ?-?
plane) in a few sampling intervals of VC-SVPWM
based two-level VSI fed IM drive when the
reference voltage space phasor
(c) at end of the Sector-1 (? varies from 54? to
60? approximately)
146Current Error Space Phasor in VC SVPWM
Approximate theoretical boundary of current error
space phasor for VC-SVPWM based two-level VSI fed
IM drive for position of reference voltage space
phasor in Sector-1 for different operating
speeds (a) 10Hz operation, (b) 20 Hz operation,
(c) 30 Hz operation, and (d) 40 Hz operation
147Parabolic Boundary for Current Error Space Phasor
- Four unique Parabolas acts as boundary for
current error in sector-I. - This parabolic boundary varies with the
frequency. - These parabolas are characterised by the
equations - For other sectors the boundary defined by these
parabolas will remain the same, but their
orientation will change.(i.e., the X axis and Y
axis will change)
148Vector Change Detection in Proposed Controller
- The amplitude of ?i is monitored along A, B, C,
jA, jB and jC axes for vector selection - The X axis and Y axis for parabolas for different
sectors are shown in table given below
149Vector Change Detection in Proposed Controller
VECTOR SELECTION FOR SECTOR- I (BASED ON INNER
PARABOLIC BANDS) FOR FORWARD DIRECTION OF
ROTATION OF MACHINE
150Sector Change Detection in Proposed Controller
Simulation Results showing the variation of
current error along jA axis during sector change
for constant frequency VC SVPWM based two level
inverter (sector-3 to sector-4 change)
Current error during sector-1 to sector-2 change
151Sector Change Detection in Proposed Controller
- The property of the current error space phasor
that it will change its direction along one of
the orthogonal axes jA, jB or jC during a sector
change is utilized.
152Sector Change Detection in Proposed Controller
Proposed sector change detection logic for
forward rotation of machine
( means continue with the same sector)
153Block diagram of the experimental setup
154Simulation Results
10Hz operation for VC-SVPWM
155Simulation Results Experimental Results
Simulation Experimental results at 10Hz
operation for Proposed Hysteresis Controller
156Simulation Results
10Hz operation for VC-SVPWM
157Simulation Results
Simulation results at 10Hz operation for Proposed
Hysteresis Controller
158Simulation Results
30Hz operation for VC-SVPWM
159Simulation Results Experimental Results
Simulation Experimental results at 30Hz
operation for Proposed Hysteresis Controller
S