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Design of Work Systems

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Micromotion study - use of motion pictures and slow motion to study motions that ... Time Study. Standard Elemental Times. Predetermined Time Standards ... – PowerPoint PPT presentation

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Title: Design of Work Systems


1
Chapter 7
  • Design of Work Systems

2
Job Design
  • Job design involves specifying the content and
    methods of job
  • What will be done
  • Who will do the job
  • How the job will done
  • Where the job will be done
  • Ergonomics

3
Design of Work Systems(outline)
  • Specialization
  • Behavioral Approaches to Job Design
  • Teams
  • Methods Analysis
  • Motions Study
  • Working conditions

4
Job Design Success
  • Successful Job Design must be
  • Carried out by experienced personnel with the
    necessary training and background
  • Consistent with the goals of the organization
  • In written form
  • Understood and agreed to by both management and
    employees

5
Specialization in Business Advantages
6
Disadvantages
7
Behavioral Approaches to Job Design
  • Job Enlargement
  • Giving a worker a larger portion of the total
    task by horizontal loading
  • Job Rotation
  • Workers periodically exchange jobs
  • Job Enrichment
  • Increasing responsibility for planning and
    coordination tasks, by vertical loading

8
Methods Analysis
The need for methods analysis can come from a
number of different sources
  • Changes in tools and equipment
  • Changes in product designor new products
  • Changes in materials or procedures
  • Other factors (e.g. accidents, quality problems)

9
Figure 7-2
10
Motion Study
  • Motion study is the systematic
  • study of the human motions used
  • to perform an operation.

11
Motion Study Techniques
  • Motion study principles - guidelines for
    designing motion-efficient work procedures
  • Analysis of therbligs - basic elemental motions
    into which a job can be broken down
  • Micromotion study - use of motion pictures and
    slow motion to study motions that otherwise would
    be too rapid to analyze
  • Charts

12
Developing Work Methods
  • Eliminate unnecessary motions
  • Combine activities
  • Reduce fatigue
  • Improve the arrangement of the workplace
  • Improve the design of tools and equipment

13
Working Conditions
14
Working Conditions (contd)
15
Work Measurement
  • Stopwatch Time Study
  • Standard Elemental Times
  • Predetermined Time Standards
  • Work Sampling

16
Good Items to Know How to Apply Them
  • Observed Time (OT)
  • Normal Time (NT)
  • Performance Rating (PR)
  • Standard Time (ST)
  • Allowance Factor (AF)

17
Example
Step 1. Observe and record times
18
Example
Step 2. Determine Normal Time (NT) Since our
worker was working faster than normal a judgment
call was used to come up with 1.25
If each element is a discrete unit then use the
following equation
19
Example
Step 3. Determine Standard Time
By the Job
By the Day
20
Team Exercise
Allowance Factor 5
21
Compensation
  • Individual Incentive Plans
  • Group Incentive Plans
  • Knowledge-Based Pay System
  • Management Compensation

22
Form of Incentive Plan
  • Accurate
  • Easy to apply
  • Consistent
  • Easy to understand
  • Fair

23
Group Incentive Plans
  • Scanlon Plan
  • Encourage reductions in labor costs
  • Kaiser Plan
  • Committees suggest ways of reducing costs
  • Lincoln Plan
  • Profit sharing, job enlargement, and
    participative management
  • Kodak Plan
  • Wages/bonus related to profits
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