LOCKOUT PROCEDURE

1
LOCKOUT PROCEDURE
2
Disclaimer
The information presented in this presentation
has been compiled from sources believed to be
reliable and is intended to be a tool to assist
and guide you in building your own presentation.
This program may not address all the hazardous
conditions or unsafe acts that may exist. For
that reason, SPIN cautions users to confirm
accuracy and compliance with the latest standards
and best practices. Local, State/Provincial and
Federal regulations take precedence over this
material. Implementation of any practices
suggested by this program is at your sole
discretion, and SPIN will have no liability to
any party for any damages including, but not
limited to, direct, indirect, special or
consequential damages, arising out of or in
connection with the information provided or its
use.
3
Lockout Purpose

• To ensure the Safety of equipment in Unsafe
  Condition

4
Normal Lockout Procedure (LTCT)

• LTCT (LTTT)
• 1. Lock
• 2. Tag
• 3. Clear (Test) Try

5
1. LOCK

• 1. Physically disconnect all power or dangerous
  sources, such as electricity, compressed air,
  chemical gas, liquid, etc.
• 2. Lock sources with locks one by one
• 3. Keep the key for personal possession

6
2. TAG

• 1. Fill Reason, Name, Date in the Tag
• 2. Hang (lock) the Tag on the lock
• 3. Multiple lockout requires one lock for each
  individual

7
3. CLEAR (TEST) and TRY

• 1. Clear the remained electricity, air
  pressure, spring force, potency energy, etc. (Use
  instrument to Test to ensure)
• 2. Then Try to start the equipment to ensure
  safety

8
GENERAL EXECPTION(1)

• 1. Small electrical equipment with Single and
  Only power source
• 2. Only to change or replace bulb or parts
• 3. Within visible range
• 4. Do Clear Try only

9
GENERAL EXECPTION(2)

• 1. Damage furniture
• 2. Tag (and put away) from erroneously use

10
GENERAL EXECPTION(3)

• 1. Change Fluorescent bulbs
• 2. Use insulated ladder
• 3. Within visible range
• 4. Turn of the switch only

11
GENERAL EXECPTION(4)

• 1. Lockable only power source
• 2. Downstream only
• 3. Lock the power source without physically
  disconnect the power source
• 4. Still to do Tag, and Clear Try

12
SPECIAL PROCEDURES

• 1. Not performing all the normal lockout
  procedures
• 2. Not included the above exceptions
• 3. Must have written Special Procedure
• 4. Only for the specified conditions

13
KEY POINT(1)

• 1. Any one found unsafe condition
• 2. Performed by qualified person
• 3. Signed only by above individual
• 4. First lock, Last unlock

14
KEY POINT(2)

• 5. Do not use pencil or correction liquid on Tag
• 6. The maximum tag period is one month
• 7. No one can take off others lock
• Unless specially approved by mgmt.

15
TROUBLESHOOTING

• 1. Only could be done by qualified person
• 2. To supply the power sources within lockout
  period
• 3. Only to observe and test the equipment
• 4. Perform the lockout again after observation

16
MUTILPLE LOCKS

• 1. Owner first lock, perform the lockout
  procedure, and last unlock
• 2. Other individuals put personal Lock and sign
  on Tag

17
TRANSFER RESPONSIBILITY

• 1. Explain situation to the new person(s)
• 2. Ttransfer the keys
• 3. Sign off the tag(s)
• 4. New person perform the lockout procedures
• 5. New person sign on the tag

18
COMPLETE THE LOCKOUT

• 1. All the jobs completed
• 2. All other tags and locks removed
• 3. Power supplied and tested O.K.
• 4. All safety features replaced
• 5. Remove the Tag and back to normal use

19
VIOLATION PENALTY

• 1. Operate the locked equipments without
  permission
• 2. Break the locks
• 3. Remove others tags
• 4. Stop the job and perform the lockout
• 5. Disciplinary action for violation

20
As a Safety Professional, SPIN encourages you to
submit safety resources that are particularly
beneficial to fellow Safety Professionals. We
welcome your suggestions and thank you for your
input. Please use the following instructions when
submitting resources. 1. Please include your
full name (first last) in the subject section
of the your email 2. Please include a brief
description, name of program and version of any
and all files submitted 3. Please use a
compression program, like WinZip, when submitting
multiple or large files 4 Please include
appropriate contact information (name, phone
number, etc.) when referring potential new
members 5. Include links to safety related
URL's in the description section 6. Please send
photos and graphic files as 72 dpi jpg, tif or
gif files submit all items to
info_at_spin-safety.org
For more information about SPIN visit the
web-site at www.spin-safety.org or call
1-800-673-0439