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Title: Crimping%20machines%20Gamma%20333%20PC%20


1
Crimping machines Gamma 333 PC 333 PC-B
  • Gamma 333 PC
  • Gamma 333 PC-B

Page 1 , October 2010, MP/ric
2
Just right for todays production needs
  • The Gamma 333 PC covers a wide wire cross-section
    range from 0.13 - 5.0mm² (AWG 26 -
    AWG 10)
  • Length range from
    60mm - 65m (2.36in 213.3ft)
    optional up to 30mm (1.18in)
  • Production capacity of more than 4000 leads per
    hour crimped on both sides
  • Ultra short conversion times
  • Compact and user friendly design
  • An economic solution

Page 2 , October 2010, MP/ric
3
Integrated Komax Inkjet Systems
  • ims 295 BC / ims 295 MC / ims 291 SC
  • Marking from black to white as well as small font
  • High marking speed
  • One system one supplier
  • HMI
  • Fully integrated in the already existing
    operating surface of the wire processing
    maschine
  • Easy entering of the marking in the PC Soft Ware
    TopWin
  • Extension sets
  • Optimal integration in the wire processing
    maschine through customised extension sets
  • Adjustable print head fitting granting an exact
    printing repetition
  • ims 295 electrical and mechanical compatible with
    ims 291

Page 3 , October 2010, MP/ric
4
Integrated measuring - Quality is ensured!
  • Komax 331
  • Smooth motorized pull off movement
  • Automatic return message and evaluation of
    measuring results
  • Results recording
  • Komax 332
  • Manually operated pull off movement
  • Automatic return message and evaluation of
    measuring results
  • Results recording
  • Komax 341
  • Simple crimp height measurement
  • Automatic return message and evaluation of
    measuring results
  • Results recording
  • Ideal supplementation to mci 722 press with
    programmable crimping height
  • Barcode Scanner Datalogic PM8300
  • Cordless, rugged industrial handheld scanner
  • Support of Kanban production

Komax 331
Komax 332
Barcode Scanner
Page 4 , October 2010, MP/ric
5
A lots of wire for your production
Pcs/h
Configuration
Gamma 333 PC
Gamma 333 PC-B
mci 721, 60
mci 721, 35
mci 721, 60
mci 761, 35
mci 721, 90
Wire length mm
Gamma 333 PC
Gamma 333 PC-B
  • Wire FLRY FLRY
  • Cross section 0,75 mm² 0,75 mm²
  • Wire draw in 6 m/s 10 m/s
  • Acceleration 40 m/s² 50 m/s²
  • Quality monitoring On On

Page 5 , October 2010, MP/ric
6
The same Processing possibilities for
Gamma 333 PC-B and Gamma 333 PC
Cutting Cut pulled strands Full strip Half
strip Flat cable Notching Inner conductor
processing Double sheath / Coaxial and triaxial
cables Intermediate strip Crimping Prefeeder /
Dereeler Hot stamp marking Inkjet marking Wire
infeed Wire deposit system Strip, crimp and seal
check Crimp force analyzer Crimp height
measurement
Pull-off force measurement Wire length
correction Splice check / Spark tester Good and
bad separation / Cut bad parts Sequence Batch
separation Networking Material change detection /
Material verification Terminal reel changer /
Wire changer Programmable crimp height Double
crimping Split cycle for closed contact Seal
insertion Twisting / Tinning Sleeve
insertion Ferrule crimping MIL-Crimping Wire end
solidifying / Splicing / Welding

Page 6 , October 2010, MP/ric
7
Technical data Gamma 333 PC / -B
Gamma 333 PC Gamma 333 PC-B
Wire cross section 0.125 5 mm² (AWG 26 AWG 10) 0.125 5 mm² (AWG 26 AWG 10)
Insulation diameter max. 5.1 mm (0.20 in) max. 5.1 mm (0.20 in)
Wire length 60 - 65'000 mm (2.36 in 213 ft) 60 - 65'000 mm (2.36 in 213 ft)
Full strip Side 1 and 2 0.1 - 15 mm (0.004 0.59 in) 0.1 - 15 mm (0.004 0.59 in)
Full strip Side 1 (optional) 0.1 - 28 mm (0.004 1.10 in) 0.1 - 28 mm (0.004 1.10 in)
Crimping force 1 - 20 kN (224-4496 lbf) 1 - 20 kN (224-4496 lbf)
No. of process stations side 1 / 2 2 / 1 2 / 1
Noise level lt 75 dB lt 75 dB
Wire drive system Roller Drive Belt Drive
Wire feed speed 6 m/s 40 m/s² 10 m/s 50 m/s²
Electrical connection 3 x 208-480V / 6kVA 3 x 208-480V / 6kVA
Pneumatic connection 5-6 bar (73-87 psi) 6.5 m³/h (230 ft³/h) 5-6 bar (73-87 psi) 6.5 m³/h (230 ft³/h)
Weight 1200 kg (2649 lb) 1250 kg (2759 lb)
Dimensions (Width x Length x Height) 3137 x 1377 x 1790-2670 mm (123.5 x 54,2 x 70.5-105.1 in) 3320 x 1377 x 1790-2670 mm (130.7 x 54,2 x 70.5-105.1 in)
Page 7 , October 2010, MP/ric
8
Reasons for the operation with ferrule modules
  • Increasing of the electrical security inside the
    control cabinet
  • No distant or back standing single strands
  • Easy insertion of the stripped wire into the
    ferrule
  • Perfect wire end processing allows a trouble free
    insertion into the gripper
  • The plastic collar avoids a bending directly
    after the crimp position (bend protection)
  • Optical identification of the conductor cross
    section (colour code)

Page 8 , October 2010 , MP/bf
9
Ferrule module for loose contacts CM 04
  • Process capable and flexible solution for loose
    ferrules at pre-stripped wires
  • Automatic processing with ferrule module on Komax
    crimp machines
  • Especially suitable for multi norm wires

Page 9 , October 2010 , MP/bf
10
AEH-G Ferrule crimp module
  • Reliable and economic solution for taped ferrules
    at pre-stripped wires
  • Automatic processing with ferrules crimp module
    on Komax crimp machines
  • Networking and inkjet marking easily possible, as
    for control cabinets etc.

Page 10 , October 2010 , MP/bf
11
Technical data
Wire cross section 0.5-2.5mm²
Ferrules Strapped, with plastic collar, 0,5/8N 2,5/8N
Crimp-form Standard, DIN 46228 part 4
Feeding-length 23mm
Production output Up to 3500 pcs / h
communication I/O
Power supply 230V, 50/60Hz, 50VA
Operating pressure 5-8 bar
Dimensions (WxHxD) 150 x 350 X 600 mm
Weight 15 kg
Can be used on Zeta 633, Gamma 333 PC
Processing of special ferrules, loose piece
ferrules or the installation on other machines
upon request.
Page 11 , October 2010 , MP/bf
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