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Hydrogen Delivery System

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... which need to comply with IEC 61508/61511 (Functional Safety). Key members of RAL & DL teams now trained in Safety Integrity Level (SIL) assessment; ... – PowerPoint PPT presentation

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Title: Hydrogen Delivery System


1
Hydrogen Delivery System RD Activities
  • T W Bradshaw
  • M Courthold
  • M Hills
  • J Rochford
  • Daresbury Controls Group etc

2
AS Scientific status
Cryostat vesselNow complete
3
AS Scientific status
CryostatCondenser and condensing pot complete
4
AS Scientific status
Cryostat Following AFC design change,mods
underway to 1st stage thermal cooling
5
Plans Schedule
  • Ongoing issues with commissioning the Decay
    Solenoid and Linde refrigerator are still taking
    effort away from this project (MJDC, JHR, MJH)
  • H2 RD team at RAL still chronically
    short-staffed, but recruitment of two additional
    team members has now been approved by STFC.
  • Ian Mullacrane (DL) coordinating DL effort re
    controls instrumentation, which need to comply
    with IEC 61508/61511 (Functional Safety). Key
    members of RAL DL teams now trained in Safety
    Integrity Level (SIL) assessment and are now
    assessing SIL level of H2 RD system prior to
    forthcoming safety review. Consultants will still
    needed to formally assess system, to ensure
    compliance with IEC 61508/61511.
  • Work on cryostat build at AS Scientific now
    proceeding more satisfactorily. Final decisions
    re instrumentation control hardware for Gas
    Panel have been taken, and purchasing now
    underway. The choice of LH2 level detectors is
    being revisited, following the discovery that AMI
    now has a UK office and ought now to be able to
    ATEX certify the sensors.

6
Plans Schedule
  • Design of H2 ventilation system and external pump
    housing complete, and tender action underway.
    There is an issue re explosion-proofing the
    ventilation system, which is still to be
    resolved. Mound excavation complete.
  • Hydrogen System Control Room has been assigned.
  • H2 system purging pump, along with backing-pump
    for cryostat pumping rig, will be housed outside
    MICE Hall. The design of the enclosure is in
    progress.
  • Exact location of turbo-pump for the RD cryostat
    pumping rig still to be decided. It needs to be
    located outside magnetic shielding wall, but its
    location might differ from that of final system,
    and it is important not to cut more holes in
    shielding wall than absolutely necessary.
  • Initial tests will be conducted with Helium in
    Cryogenics Laboratory, to avoid interference with
    installation of ventilation system

7
Ventilation Vacuum Systems
MICE Hall South Wall
8
Hall Installation
9
Plans Schedule
  • Schedule has been revised
  • It is anticipated that the ventilation system in
    the hall will be installed by the end of March.
  • It is planned to submit H2 RD commissioning plan
    to ISIS/MICE Safety Committee in February.
  • A MICE/ISIS Safety Review will be held as soon as
    practical in the near future, hopefully Feb/Mar,
    at which the next steps towards a final Safety
    Review will be decided.

10
Testing
Helium Tests Check instrumentation Pump and
purge Check relief valve settings and
operation Check cryocooler operation at LH2 and
LHe temperatures Liquify helium in the
cryostat Test emptying sequence Thermally cycle
the system, to check for leaks from thermal
stresses Hydrogen Tests Check alarms and
interlocks Liquify hydrogen in the cryostat Check
empty and purge sequence Test effect of using
Helium top-up gas to maintain positive
pressure Measure H2 desorption rate Measure H2
absorption rate
11
Instrumentation update
  • Temperature Sensors
  • Platinum Resistance
  • Fast response time (lt0.5s)
  • Cernox for cooler cold head temp.
  • Level Sensors
  • AMI Capacitance Level Transmitter
  • Useable with Hydrogen
  • Problem with obtaining ATEX certification, but
    there is now an AMI UK office, so a solution
    should now be possible
  • Pressure and Vacuum Gauges
  • Leybold can supply capacitance vacuum gauges,
    which are safe for use with hydrogen.
  • Explosion proof pressure transducers available
    from Honeywell
  • ATEX approved pressure transducers also available
    from SensorsOne

Temperature sensors
Pressure Transducers
Level Sensors
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