Injector, Sector 21, Bunch Compressor 1

1
Status of the LCLS Magnet PS Controls Needed for
First Injection Injector, Sector 21 and BC1 P
Bellomo / A de Lira / K Luchini / D MacNair /
Others
2
Background

• Hardware Final Design Review March 30, 2006
• Magnet list in the Hardware FDR
• 89 new magnet control systems
• 6 Intermediate (10kW or 20 kW)
• 83 Small (480W or 1.5kW)
• 1 modified existing QE system in Sector 21
• Software Final Design Review in September

3
New Magnet Control Systems in B24
4
Sector 21 QE System Modification
5
New Systems Hardware Status

• Magnets
• November installation
• DC cables
• Phase 1 installed, Phase 2 completed by
  mid-December
• Racks, power supplies, PS controllers, terminal
  server, VME/PLC crates and modules for small PS
• All in B24, except 200V, 50A SOL2 power supply
  due September 15, 2006. 15 new MCOR12/6s replace
  MCOR30s
• PLC, 90 of VME modules here and installed,
  remainder October
• Move all to Sector 20 on September 15
• AC Power
• Panel-boards exist, CBs and conduit installation
  Sep 25 Oct 16

6
Modified S21 QE System Hardware Status

• Magnets, DC cables and racks
• 3 feet Bulk PS to new isolation and
  reversing/shorting switch chassis
• Power supplies and controllers
• QE21201/301 reversing/shorting switch chassis
  fabricated and bench tested.
• Bulk PS isolation switch chassis fabricated by
  9/30
• Install first week of October
• CAMAC crates and modules exist
• AC Control Power
• Exists

7
New Systems Design Documentation Status

• DC Cables
• EIs (Change some MCOR30s to MCOR12/6s), CAPTAR
  list, power supply spreadsheet
• Racks, power supplies, PS controllers VME/PLC
  crates, modules and terminal server
• Specifications, front views and manufacturers
  drawings/manuals, EPICS/VME integration documents
• PLC wiring diagram undergoing some changes
• CB hazard analysis completed requested labels
  from CEF
• Manuals, cable lists
• AC Power
• One lines, panel-board schedules

8
Modified S21 QE System Design Documentation
Status

• DC cables
• On modified EI diagram
• Racks and accessories
• Existing one front view needs updating
• Power supplies and controllers
• Bulk PS Isolation chassis and QE201/301 magnet
  reversing / shorting switch chassis wiring
  diagrams
• AC power
• Existing 120VAC control

9
New and Modified QE Systems Software Status

• Software
• SLC 90 complete
• SLC Aware coding is complete and debugging 50
  done
• Displays
• SCP done
• EDM
• Test displays done
• Mockups 80 done
• Main displays 30 done
• Databases
• SLC All new units added to SLC database (MCOR30
  to MCOR12)
• EPICS
• Templates and databases 90 done
• Substitution databases are 40 done
• Polynomials are 25 done

10
New Systems - B24 Testing Status

• Purpose Verify wiring, basic operation as
  integrated systems
• Controller-Power Supply-Local Mode (25 done)
• BX01, 02 and BXH1,2,3,4 successfully tested
• In process testing PLC, 3 MCOR bulk power
  supplies, MCOR12/30s
• Then test BXS, SOL1, SOL2, and BX11,12,13,14
• Network/Controller Integration (25 done)
• Network/EPICS integration with Intermediate PS
  Controllers
• VME integration with MCOR12 and MCOR30
  controllers
• Remote Mode Network/Power Supply Integration
• Completion September 15, 2006

11
New Systems - Field Test Plan

• Three weeks needed in November-December timeframe
• Hi pot DC cables
• DC cable / magnet polarity checks B and V
• Run Intermediates in Local Mode to verify
  transductor polarity
• Run Intermediates and MCORs in Remote Mode
• Addressing is correct
• Voltage and current compliance
• All readbacks are functional
• Klixon, water flow, ground current interlocks
  function and display correct status
• Tune response of each system

12
Modified S21 QE System Test Plan Last Slide

• Test Plan
• Initial tests 1 week, 2nd week October. Check
  field wiring, isolating and reversing/shorting
  switch functionality,
• Use 3 small (lt 50V, less than 10J) power supplies
• Force EMHP controller bit to SLC/LCLS modes see
  table
• Integrated tests 1 week, Nov-Dec. Check
  SLC/LCLS modes from SCP see table

Bit Bulk PS Q21201 Q21301
SLC I I I
LCLS 0 -I 0