Tires Recycling Technology Manufacture of rubber and metal powders

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Tires Recycling TechnologyManufacture of rubber
and metal powders
Dr. Aleksandras Chepulis, the academician of
International Academy of ecology, man and nature
protection sciences. (370)-(37)-209-390 Mob.
 (370)-652-452-67. chepulis_at_gmail.com or
Skype name chepulis2
www.chepulistech.3dn.ru 2008
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Overview

• Used Tires Problem (1 6)
• Technology (7-13)
• Final Disintegration Products (14-18)
• THE CLEARING WATER AREAS FROM PETROLEUM PRODUCTS
  WITH APPLICATION OF CHEPULIS POWDER (19)
• Variants of a raw rubber.(CHEPULIS TECHNOLOGY).
  (20-28)

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Situational Analyzes

• Global Problem.
• The quantity of Post - Consumer tyres much more
  exceeds quantity of the advanced tyres.
• NOW TECHNOLOGIES FOR FULL RECYCLING (ETRA) ARE
  NECESSARY.
• Figure 1 Post - Consumer tyre

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TENDENCIES OF APPLICATION OF USED TYRES

• On data ETRA
• in 1992-2005 the application of the used tyres
  has sharply increased in the field of creation
  of new materials from the advanced tyres .
• Processing of tyres has grown in 6 times.
• The market of products of processing extends.
• Burning of tyres has grown only in 2 times. Now
  burning is forbidden.
• The landfill of tyres has decreased in 6 times.
  Ecologically harmfully.

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TIRES RECYCLING IN THE WORLD

• From the advanced tyres in the world are only 11
  of the powders (up to 0,5mm) allowing in the
  best way to utilize tyres in useful materials.

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QUALITY OF RECYCLING OF USED TYRES by Chepulis
method

• From the tyres advanced by Chepulis method
• are
• 100 of the powders
• (up to 0,5 mm)-
• ?ommodity product for creation of new products

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The raw rubber mix - important problem

• THE MIX OF STANDARD RAW RUBBER
• DIFFERENT NATURAL AND SYNTHETIC RUBBER
• BLACK CARBON AND TECHNICAL ADDITIVES
• The market dictates the tendency to replacement
  of these expensive and scarce components on the
  cheap powder received from post-consumer tyres.
• The important problem (for example, for
  Michelin) to find an opportunity to add these
  powders in new tyre without loss of quality.

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Chepulis Materials Recycling Technology

• Patents method of recycling, construction of
  equipment, rubber crumbs usage as adsorbent
• Method A product with unique physical and
  chemical properties (either according to size or
  particle topology) could be created by using
  shock wave matter disintegration method with
  ultrasonic frequency impact on matter.
• ECOLOGY All materials are completely processed
  in a commodity product in the closed cycle
  (process has no waste products).

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Possible application for universal technology

• Used Rubber Tires
• Toxic Medical Waste
• Waster of Domestic and Other Electric Appliance
• Large Quantities of Domestic Waste
• Scrap Metal
• Used Vehicles
• Organic Waste
• Wood Waste
• Used Paper Money

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Tire Recycling Line

• Capacity up to 3 t/h or up to 10 t/h
• Energy usage 30 kWh/t (all line 140 kWh/t )
• Production space 200 m2
• Warehouses 300 - 500 m2
• Employees from 10 up to 20

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Previous development

• 2001 - complex
• for Rubber Tek Ltd.
• St. Petersburg (Russia)
• Capacity up to 3t/h

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TYRES RECYCLING LINEwe offer manufacturing to
order or partnership
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Tires Recycling Line (The author and owner of
the Technology Dr.Aleksandras Chepulis)
Air flow
Separators
Universal feeding module
Disintegrator
58
30
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Rubber POWDER
Metal Dust
Suspension
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Final product

• Rubber POWDER 58
• Separately 1050 mesh. Agglomerated 200mesh
  (diameter up to 0.5 mm).
• Unique component for rubber products (for raw
  rubber).
• Adsorbent for oil collection
• Rubber powder after Chepulis line have
  properties of regenerate.
• Raw material for nanotechnology
• Market price 200mesh 900 -gt 3 500 EUR per ton

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Final products

• Metal Dusts - 30
• Diameter up to 0.1 mm
• Product for the powder metallurgy. Market up to
  2000,- EUR per ton

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Final products

• Suspension - 12
• Very small particles (e.g. fullerene) diffused in
  water
• Component for paint

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VARIANTS OF A RAW RUBBER. (CHEPULIS
TECHNOLOGY).

• THE HISTORY OF CREATION OF A RUBBER POWDER
  DETERMINES ITS PHYSICAL AND CHEMICAL PROPERTIES.
• CHEPULIS RUBBER POWDER HAS UNIQUE PROPERTIES.
• THERE ARE MANY VARIANTS OF THE CREATIONS OF A RAW
  RUBBER WITH THIS POWDER.

Model with a dense core and cluster agglomeration
particles fringe. The data are confirmed with
researches and certificates State Unitary
Enterprise NIISK im. akad. S.V.Lebedeva, Russia (
Dr. S.K.Kurland). www.fgupniisk.ru
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THE CLEARING WATER AREAS FROM PETROLEUM PRODUCTS
WITH APPLICATION OF CHEPULIS POWDER

• THERE IS THE WASTE PRODUCT - THE MIX AFTER
  CLEARING WATER AREAS FROM PETROLEUM PRODUCTS WITH
  APPLICATION OF CHEPULIS POWDER.
• THE WASTE PRODUCT CONSIST OF
• CHEPULIS POWDER 1 PART.
• PETROLEUM PRODUCTS MORE THAN 10 PARTS .

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THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER BY POWDER OF RECYCLED RUBBER IN
RAW RUBBER FOR NEW TYRES

• I.The standard raw rubber (market cost of rubber
  may be 2800 eur/t)
• II. The raw rubber with Chepulis powder - 30

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THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER BY POWDER OF RECYCLED RUBBER IN
RAW RUBBER FOR GENERAL PURPOSE

• I.The standard raw rubber (market cost of rubber
  may be 2000 eur/t)
• II. The raw rubber with Chepulis powder - 50
  from quantity of rubber
• .

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THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER BY POWDER OF RECYCLED RUBBER IN
RAW RUBBER FOR GENERAL PURPOSE

• I.The standard raw rubber (market cost of rubber
  may be1400eur/t).
• II.The raw rubber with Chepulis powder - 90
  from quantity of rubber
• .

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THE REPLACEMENT OF BLACK CARBON BY POWDER OF
RECYCLED RUBBER IN RAW RUBBER

• I.The standard raw rubber (market cost of rubber
  may be 2800 eur/t).
• II.The raw rubber with Chepulis powder - 50
  from quantity of carbon.

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THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER AND BLACK CARBON BY POWDER OF
RECYCLED RUBBER IN RAW RUBBER

• I. Standard raw rubber
• II. The raw rubber with almost Chepulis powder -
  100.
• Technical additives up to 1
• Physical and mechanical properties of 100
  Chepulis powder-based compounds are in
  researches and certificates State Unitary
  Enterprise NIISK (Russia)

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THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER AND BLACK CARBON BY POWDER OF
RECYCLED RUBBER AND WASTE PRODUCT IN RAW RUBBER

• I. Standard raw rubber
• II. The raw rubber with Chepulis powder- 79 ,
  waste product- 20 technical additives - up to
  1.

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THE REPLACEMENT OF DIFFERENT NATURAL AND
SYNTHETIC RUBBER AND BLACK CARBON BY POWDER OF
RECYCLED RUBBER AND WASTE PRODUCT IN RAW RUBBER

• I. Standard raw rubber.
• II. The raw rubber with waste product - almost
  100 .
• Technical additives up to 1.

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CONCLUSIONS

• Buyers, adding a powder into raw rubber will
  receive the significant additional profit
• on 1 ton of raw rubber profit 400-1000 euro.
• Unique physical and chemical properties of
  Chepulis powder will allow to create raw rubber
  with special qualitative characteristics.