Capstone RBMI spotlight: Practical Application of the Repairs Module

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Capstone RBMI spotlight Practical Application of
the Repairs Module

• Dan Mahoney
• Reliability Engineer
• HollyFrontier

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Agenda

• Background
• Repairs Module Overview

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Background

• Repair Instructions are an important link in
  the HollyFrontier mechanical integrity work
  process
• RBMI is a powerful tool for assuring mechanical
  integrity of existing equipmentHollyFrontier saw
  an opportunity to improve control over pressure
  equipment repairs
• Repairs module created in conjunction with LREA
  to bridge this gap

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Background Repair Instructions/Weld Quality
Control Form

• Existing Weld Quality Control Form
  comprehensive, but no centralized database for
  storage and tracking
• Old Access database used to store and track basic
  Repair Instruction information in conjunction
  with WQCF
• One of our key work processes performed entirely
  outside of RBMI

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Repairs Module Overview

• Available in version 9.7.1 and above
• Available for all asset types
• Fixed Equipment
• Relief Devices
• User Configurable
• Rotating
• Instrumentation

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Repairs Module Overview (cont.)

• Main Functionality
• Create Repair instructions
• Add different weld procedures through the Lookup
  Table Maintenance
• Auto-complete fields from the assets datasheet
• View / Edit / Delete a Repair
• Print reports from the Repairs Module and the
  Reports Menu
• Create Report Server Repairs reports
• Sync with the Non-conformance module

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Repairs Module Overview Create Repair
Instructions

• The repairs folder will be available in the
  equipment explorer
• Users will be able to enter
• Overall repair information
• Description and purpose of the repair
• Repairs Instructions
• Welding Requirements
• Testing Requirements
• Pressure Testing

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Repairs Module Overview Create Repair
Instructions (cont.)
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Repairs Module Overview Create Repair
Instructions (cont.)
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Repairs Module Overview Add Weld Procedures
through the Lookup Table Maintenance

• Weld Procedures lookup table available
• Once selected, application will auto-populate the
  Welding Requirements from the lookup table
  information.
• User will still be able to edit the information
  in the Repairs Module.

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Repairs Module Overview Add Weld Procedures
through the Lookup Table Maintenance (cont.)
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Repairs Module Overview Auto-complete fields
from the assets datasheet

• Component-level data will be auto-populated as
  part of the Repair
• Information Includes
• Design Temperature and Pressure
• Operating Temperature and Pressure
• Material Spec and Grade
• Joint Efficiency
• Nominal Thickness
• Pipe Specification only for pipe module

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Repairs Module Overview Print Reports

• Print button on the Repairs Module
• Also available through the Reports -gt
  Miscellaneous menu
• Report Server 2008 dataset also included to
  create custom reports

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Repairs Module Overview Sync with the
Non-conformance module

• Available in the Corrections tab
• User can select a Repair number as part of the
  permanent correction
• It will link the repair with the non-conformance
  record

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Repairs Module Overview Sync with the
Non-conformance module (cont.)
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Benefits

• Combine all aspects of the mechanical integrity
  program in one databaseRBMI is a one stop shop
• More detailed instructions on pressure equipment
  repairs, fabrication requirements, and/or testing
  than the Non-Conformance module currently
  provides
• Inspectors have detailed design information on
  the asset readily available while writing repairs
• Quickly generate and print detailed Repair
  Instructions
• Build a repair history database for each asset
  apply consistent welding and testing requirements
  to each repair

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Any questions?
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Thank you

• Dan Mahoney
• Reliability Engineer
• HollyFrontier