COMPANY NAME

1
Maritime Radar and Video Distribution Systems
Space Flight Electronics
Aircraft Avionics
Northrop Grumman World Class Team Awards-2002,
2003 2005
ISO 90012000 Certified
86,500 Sq Ft Facility
Stillwater
NGST GOLD Supplier
AS 9100 Certified
Midwest City
Boeing Supplier of the Year Awards2001 2005
Boeing GOLD Supplier
26 Years of Customer-Focused Excellence in
Electronics Engineering Design and Manufacturing
High Reliability Manufacturing
Automated Test /SimulationSystems
Chuck GrayVice President COO
September 2007
chuckg_at_fescorp.com
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FY 06 Business Performance
Our Customers
Our People
FY06 Revenue 18.1M DB Rating 4A1
Total Team Strength 90
Revenue per Employee

• Customer Satisfaction
• On time delivery/Product Acceptance 100
• Boeing Northrop Grumman Gold Suppliers 2005
• Boeing Diversity Supplier of the Year 2005
• NGST Gold Supplier 2006

3
Customer Focused Engineering Expertise
Subsystems/Product/Systems Engineering

• Systems analysis
• Reverse engineering
• Systems engineering
• Systems integration
• Electronic/electrical design
• Mechanical design
• Software development/ documentation
• Systems testing
• Mil-spec drawings/technical documentation and
  training manuals
• Configuration management
• Technology innovation and product enhancement

Yesterday
Today
Tomorrow
4
Flexible, Customer-Focused Manufacturing
Space Manufacturing
PCB Automated Assembly Area

• 4000 sq.ft. clean room, controlled access,
  temperature, and humidity with N2 dry box storage
• Class 1A ESD Controls

• Component lead-forming for space applications
• Gross/Fine Leak Test

• Soldering
• Assemble and inspect to NASA 8739.3
• Also perform to the requirements of
  ANSI-JSTD-001C

• Coating and staking of PWBs and assemblies per
  NASA 8739.1
• Foaming of completed assemblies is performed to
  internally developed processes, approved by
  customer

• Qualified to ANSI-JSTD-001C and NASA 8739.2
• Inspection Capability includes 35º variable plane
  x-ray for BGA
• Capacity--prototype qualification to 250
  boards/day
• Ball Grid Array Fine pitched parts placement

Cable and Harness Assemblies
Assembly / Wiring

• No limitation on number of wires
• Connector Type No limitation with proper crimp
  tool

• Broad spectrum of assembly and wiring
  capabilities, including high-density wire-wrap
  and cables

• Assembly/Test Techniques
• Conductive Potting
• Non-Conductive Potting
• Sleeving Heat Shrink
• Crimp solder cup connections
• Continuity testing
• Insulation Resistance, 1500 VDC Limit
• Dielectric Breakdown, 1000 VAC Limit
• Gas-Tight Testing

• Cable Types
• Branched wiring harnesses
• Ribbon Cables
• Triax
• Coax
• Multi-Conductor shielded
• Environmental back shells
• Point-to-Point wire routing
• Interconnect cables for racks

• Specifications
• JSTD-001C, Class 3
• NASA 8739.4

• Cable and wire harness assembly for both systems
  and test equipment

• Assembly of system racks, including electronic
  drawers, interconnect panels and cabling
• Top level racks pass shock and environmental
  qualification testing

• Wire-wrap assembly for F-18 Stores Management --
  over 1150 units delivered, 100 on-time
• MIL-STD-1130B

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Product Test, Documentation and Packaging
Aerospace Testing
Test Inspection of Cables/Harness

• Functional, thermal and vibration testing to meet
  customer requirements

• DIT-MCO, Model 2115
• Applications Test inspection of aircraft,
  telecom computer cable assemblies including
  twisted-pair leads shields
• Capacity 2200 test points (1100 input/output)
• Expandable for additional test points
• Onboard Operator Interface w/display (stowable)
• Onboard Printing
• Standard Sub-D Interface
• Smart Probe Equipped
• 1500 VDC Isolation Testing
• 1000 VAC Breakdown Testing
• Continuity/Discontinuity Testing
• 4 Wire Continuity Testing/DC Hipot Testing

• Vibration testing Ling 612vH in 3 axes, both
  random and sinusoidal, for qualification and
  acceptance testing

• Automated testing of slices and units utilizing
  the Common Core Test Set

Documentation

• End Item Data Package
• Certification of Compliance
• As-shipped configuration lists
• As-built materials lists
• Test Reports
• Test Data
• Trend Data
• Discrepancy Documents
• Photographic/X Ray Records
• Prohibited materials Verifications
• Quality Verification Documents

• Thermotron SE-600, Ecosphere EC 312, and Tenny
  Ten thermal chambers
• BEMCO Model AGH Thermal Vacuum Test Chamber

6
FES Intern Program

• FES is committed to a long-standing program for
  developing engineering internsin the State of
  Oklahoma
• FES has hosted 18 Interns over the past 9 years,
  including 8 NASA Space Grant Interns over the
  past 5 years.
• All interns enhanced their prospects for future
  employment based on experience gained at FES
• 6 interns accepted full-time positions at FES
  after completing college degrees
• Others used experience to find employment
  opportunities elsewhere in the high-tech
  industry. Several are still providing economic
  benefit within the State of Oklahoma
• FES has, and continues to directly benefit from
  the fresh technical insight, enthusiasm and
  quest for practical knowledge that each intern
  has brought to FES

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NASA Space Grant and Fellowship Program

• Summer 2003, NASA Oklahoma Space Grant Consortium
  (OSGC) sponsored Ryan Mounts, OSU MSEE graduate
  student as an Intern at FES
• Ryan worked in FES Naval Systems Group on a
  design team developing a next generation,
  advanced sensor distribution system for US Navy
  Aegis-class Cruisers
• Ryan graduated with an MSEE in Dec 2003 and
  accepted a job with METI at the Mike Monroney FAA
  Center in OKC.
• Intern quote My experience as a NASA Intern has
  been productive and informative. The internship
  helps to fill gaps left by the limited hands-on
  application in the classroom.

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NASA Space Grant and Fellowship Program
(continued)

• Summer ? Fall 2004, NASA Oklahoma Space Grant
  Consortium (OSGC) sponsored two students as
  Interns at FES
• The first intern, Aleia Vest, BSIE student at
  OSU, worked in FES Manufacturing Group on two
  projects 1) Develop Process to improve tracking
  of material 2) Develop plan to upgrade automated
  circuit card assembly area to clean-room
  environment
• Aleia graduated with a BSIE in December 2004, and
  accepted a job with the Industrial Engineering
  Department in OKC.
• Intern quote My time at Frontier greatly
  prepared me for the job at UPS and helped me
  determine the career direction I want to pursue.
  I also plan to continue my education toward an
  MBA degree soon.

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NASA Space Grant and Fellowship Program
(continued)

• Summer ? Fall 2004, NASA Oklahoma Space Grant
  Consortium (OSGC) sponsored two students as
  Interns at FES
• The Second intern, Todd Parnian, MSEE student at
  OSU, worked in FES Aerospace Group on design,
  development, fabrication, assembly, and
  integration of a new test system for the Engine
  Fuel Display.
• Following summer/fall internship and graduation
  with MSEE in December 2004, Todd joined FES as a
  full time Hardware Engineer working on a complex
  engineering redesign project for the T-43
  aircraft.
• Intern quote The knowledge gained during the
  internship has given me the confidence and
  critical thinking skills beyond what I gained in
  the educational institution alone.

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NASA Space Grant and Fellowship Program
(continued)

• Summer 2005, NASA Oklahoma Space Grant Consortium
  (OSGC) sponsored two students as Interns at FES
• The first intern, Joy MacDonald, BSBA student at
  OSU, worked in the FES Accounting Department
  contributing to the preparation of the FES FY2006
  Operating Plan and assisting with Accounts
  Payable and Payroll functions.
• Joy continued to work part time at FES while
  pursuing a Masters degree in Business
  Administration.
• Intern quote My eyes have been opened to the
  world outside the classroom Everyone should
  have the opportunity I was given. I feel an
  education is not fully complete without an
  experience like this.

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NASA Space Grant and Fellowship Program
(continued)

• Summer 2005, NASA Oklahoma Space Grant Consortium
  (OSGC) sponsored two students as Interns at FES
• The Second intern, Ross Haimson, BSEE student at
  OSU, worked in the FES Aerospace Group developing
  two thermal monitoring test stations to support
  NASA space flight satellite programs.
• Ross graduated with BSEE in December 2005, and
  accepted a job with General Dynamics Satcom
  Technology in the Dallas area.
• Intern quote The internship was a very
  positive experience for me. I have grown both
  technically and professionally. I will
  undoubtedly use the skills gained here throughout
  my career.

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NASA Space Grant and Fellowship Program
(continued)

• Summer 2006, NASA Oklahoma Space Grant Consortium
  (OSGC) sponsored one student as an Intern at FES
• John Miller, an engineering student from OU,
  worked in the FES Aerospace Group on the design
  of interface cables and test software for
  continuity, insulation resistance, and hi-pot
  testing of production wire harnesses. Intern was
  also trained in OSUs Scanning Electron
  Microscope Energy Dispersive Spectroscopy lab on
  the application of prohibited materials testing.
  
• Following summer internship, John worked in a
  student co-op program at Hewlett-Packard in the
  Dallas area. He is now full-time student at
  University of Oklahoma with plans to graduate in
  December 2008.
• Intern quote Being involved in the entire
  process from design to testing afforded me the
  opportunity to gain technical knowledge while
  also learning a lot about how things are done in
  a corporate setting.

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NASA Space Grant and Fellowship Program
(continued)

• Summer 2007, NASA Oklahoma Space Grant Consortium
  (OSGC) sponsored two students as Interns at FES
• The first intern, Daniel James, BSMIS student at
  OUworked in the FES Information Systems Group
  supporting computer and communications
  infrastructure of the company, performing a
  company-wide transition to Microsoft Office
  2007, and writing macros to convert data to a
  new Enterprise Resource Planning system.
• Following summer internship, Daniel returned to
  school at the University of Oklahoma where he
  plans to graduate with a BSMIS degree in May
  2008.
• Intern quote I was able to gain valuable work
  experience and knowledge. My experience was very
  fulfilling and worthwhile.

14
NASA Space Grant and Fellowship Program
(continued)

• Summer 2007, NASA Oklahoma Space Grant Consortium
  (OSGC) sponsored two students as Interns at FES
• Second intern , Kurt McLain, BSMET student at
  OSU, worked in the FES Aerospace Group, where he
  designed, developed, and fabricated assembly
  fixtures for building and testing aerospace wire
  harnesses. Kurt also performed testing of wire
  harnesses and circuit card assemblies for high
  reliability production ground support equipment.
• Following summer internship, Kurt is continuing
  to work part time at FES while working to
  complete a BSMET degree in May 2008.
• Intern quote I have gained technical and
  professional skills which I would never have
  learned in the classroom setting. These skills
  will continue to be useful throughout my
  professional career.

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NASA Space Grant Internship Participants at FES
Intern Name Internship Period FES Group Project Intern Degree School Intern Status
Ryan Mounts Summer 2003 Naval Advanced Sensor Distribution System Design MSEE OSU Job at METI Mike Monroney FAA Center in OKC
Aleia Vest Summer 2004 Mfg Kit Cart Design Upgrade SMT Area BSIE OSU Job at UPS Industrial Engineering Dept in OKC.
Todd Parnian Summer-Fall 2004 Aero EFD Test Set Design MSEE OSU Job at FES in Test and Measurement Systems.
Joy MacDonald Summer 2005 Acctg FY2006 Operating Plan Payroll Accounts Payable BSBA OSU Worked part time at FES while pursuing MBA.
Ross Haimson Summer 2005 Aero Developed Thermal Monitoring Test Stations for NASA space flight satellite programs BSEE OSU Job with General Dynamics Satcom Technology in Dallas area.
John C. Miller Summer 2006 Aero Design of interface cables and software for testing production wire harnesses BSEE OU Worked in student co-op program at Hewlett-Packard in Dallas area. Now full-time student at University of Oklahoma with plans to graduate in December 2008.
Daniel James Summer 2007 ISG Support computer and communications infrastructure for company BSMIS OU Full time student at University of Oklahoma with plans to graduate in May 2008.
Kurt McLain Summer 2007 Aero Design of interface cables and software for testing production wire harnesses. Design Fab assembly fixture. Test production wire harnesses and circuit card assemblies BSMET OSU Working part time at FES while completing BSMET degree at Oklahoma State University. Plans to graduate in May 2008.
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NASA Space Grant Program Summary

• The NASA Space Grant Program has provided a
  significant benefit to FES and its technology
  pursuits
• The program is important for the government, for
  the industrial base, and for technology
  development and education of tomorrows Aerospace
  Technical and Management leadership
• FES is committed to continued support,
  development and advocacy of the program

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Dr. Victoria DucaDirector, OK NASA Space
GrantConsortium
Dr. Andrew Arena, Jr. Professor of
EngineeringSchool of Mechanical and Aerospace
Engineering
Lets continue to work together to fund and build
this keystone Aerospace Education Program to its
next level of excellence