Title: BIODIESEL-AN ALTEARNATIVE FUEL
1BIODIESEL-AN ALTEARNATIVE FUEL
- EASTERN BIODIESEL TECHNOLOGIES PVT. LTD/BIODIESEL
TECHNOLOGIES - Address
- 164/40, PRINCE ANWAR SHAH ROAD, LAKE GARDENS
- KOLKATA-700045
- CONTACT US AT 033-24225361/033-32965144
- M09903833561
2Introduction to Eastern Biodiesel Technologies
Pvt. Ltd/Biodiesel Technologies, Kolkata
- Headquartered in Kolkata India, Biodiesel
Technologies was conceived in 2002 in response to
the serious environmental and health hazards
arising out of the various polluting emissions
casing our environment. - Biodiesel Technologies has built a strong
reputation as a leading pioneer in the
manufacturing, fabricating, setting up,
installing and commissioning of Biodiesel
Processing Plants of various capacities. - Our Core Competencies
- -Designing, Fabricating and Commissioning various
capacities of Biodiesel Processing Units.(BDT
Mini Series 1 MTPD to 3 MTPD) (BDT Series 5
MTPD to 500 MTPD). - -Providing Technical Consultancy of our highly
skilled and experienced professionals for our
clients who order plants from us. - -To ease up the process and increase the
efficiency of the plant we also specialize in
providing DRY WASH SYSTEM and OIL PURIFICATION
DEGUMMING PLANTS.
3Clients
- Our Patrons are the big corporate giants To name
a few are - Tata Chemicals Ltd (TCL)
- Southern Online Ltd (SOL)
- West Bengal Renewable Energy Development Agency
(WBREDA) - Chemicos Universal Ltd
- Graceford, Kuala Lumpur Malaysia
- Fathopes, Kuala Lumpur Malaysia
- And a lot of individuals have set up a BDT Unit
from us.
4Highlights of BDT series manufactured by
Biodiesel Technologies
- USP (Unique selling Proposition) of Biodiesel
Processing Plants manufactured by Biodiesel
Technologies/Biodiesel Technologies, Kolkata -
- Multi-Feedstock Biodiesel Processors
- Modular Batch Transesterifiers - Expandable
- Latest Adsorbent Technology Compliant-Chemical
Purification System, Water Less Process. - Indigenously Developed, Low Cost
- High Energy Effectiveness
- Minimum Manpower requirement
- Optimum oil to Biodiesel Conversion
- Final Product- BIODIESEL-International Standard
Compliant (EN-14214, ASTM D-6751, BIS) - Suitable for all diesel engines without
modifications - Equipped with Methanol Recovery System
- Zero waste production process
- Zero effluents-Non Polluting Plants
- Low Temperature and low Pressure process
- High safety Levels
- Low electricity consumption
- Centralized Control Panel with video screen
- Low Footsteps
5Pre requisites for setting us a BDT Unit
The basic requirement for setting up the plant
that you require is Land. Now the question that
comes to your mind as to how much land will be
required for setting up the Plant. It is directly
related to the capacity of the plant that you put
up. However it is imperative that we provide you
with the following details that will provide you
a basic layout of the things that are required
for setting up the plant 1. Requirement of land
Ranges from 5000 Sq. Feet to 5000 acres 2.
Factory Shed 1000 Sq. Feet to 10,000 Sq.
Feet 3. Electrical 440V/250KVA depending upon
the size of the plant 4. Water Supply 24 hours
piped water supply with O/H storage 5 to 20,000
Litres depending upon the size of the plant 5.
Stand By Power 25 KVA to 250 KVA Genset
depending upon the size of the plant Analytical
Laboratory Basic module will be set up by
us Set of storage Tanks Will be dependent on
the capacity of the Processing Plant Biodiesel
Processor Unit Modular batch Transesterifiers
BDT5 MTPD to 500 MTPD is capable of handling
MULTI FEEDSTOCK The Plant supplied is also
capable of handling Acid Oil with high FFA upto
60-90 in an Esterification and
Transesterification Process. Animal Fat with high
FFA upto 5 is also successfully handled by the
Plant.
6FEEDSTOCK that can be used to convert into
biodiesel
- Biodiesel Processing Plants manufactured by
Biodiesel Technologies/Eastern Biodiesel
Technologies, Kolkata can convert following
feed-stock into Biodiesel. Feed-Stocks for
Biodiesel Processing Plant that are available in
India are listed below - Palm Oil
- Palm Acid Oil
- Palm Fatty Acid Distillate
- Acid Oil
- Animal Tallow
- Karanj Oil
- Jatropha Oil
- Rubber Oil
- Used Vegetable Oil
- Clients are to clearly note the following
-
- Biodiesel can only be produced from Refined
Vegetable oils and no Crude vegetable oils from
the Oil Expellers can be converted to Biodiesel.
Crude vegetable oils coming out of the Oil
Expellers contain GUMS and PHOSPHATIDES which
needs to be removed to make the oil DEGUMMED AND
DEACIDIFIED ( Refined).This process ( Degumming
Refining) needs different Unit called Degumming
Refining/De-acidification unit which needs to be
set up separately in case the client decides or
wants to keep options to produce Biodiesel from
OIL SEEDS/ CRUDE VEGETABLE OILS. -
- However, the Processing plant (Modular Batch
Transesterifiers) supplied by us can process the
following oils to Biodiesel WITHOUT REFINING ( No
Degumming/Refining unit is necessary in this
case) RBD Vegetable oils (Refined, bleached and
degummed Vegetable oils) of Palm, Soyabean,
Sunflower, Ricebran. Animal Tallow, Fish oil,
Acid Oil, Palm Fatty acid Distillate Etc.In case
the FFA in these oils are high, these are
processed in an Acid-Base process, which our
plants are capable .
7License required for setting up a BDT UNIT
- To start up any industry, any new venture, there
is a long list of licenses and approvals that are
required from various government bodies and
regulatory associations. However to set up a
Biodiesel Processing Plant, one doesnt have to
bother about such things. The Biodiesel
Processing Plants manufactured by us requires
hardly three licenses. All the below mentioned
licenses are easy to get - Factory Licenses For setting up of any Factory,
one needs to take an approval from the District
factory Inspectorate. -
- Explosive License For storage of Methanol, one
has to obtain an Explosive License from the
Directorate of Explosive. For Biodiesel, this
license is issued form Nagpur. -
- Pollution Control Board Clearance Since our
Multi-feedstock Biodiesel Processing Plants are
non-polluting, hence the same can be obtained
easily. -
8Plant set up procedure
STEPS DESCRIPTION
1. Detailed discussion with the Team of Biodiesel Technologies after having gone through the General offer Letter, Quotation, and Commercial Feasibility.
2. Signing of the Agreement At Biodiesel Technologies, we use a very Transparent Method of following Agreement. Once the customer decides to go ahead with the project and places us the final order, we sign an agreement disclosing all the details of how the project will be carried on. This agreement includes the following -Warranties and Liabilities -Scope of work -Technical Specification (Specification and scope of supply, Description of equipment used) -Project implementation schedule -Commercial It includes Price summary, Terms of Payment for the supply of the Plant, Delivery Details, Validity, Reservation After Sales service. After the agreement is duly signed by both the Parties at our Kolkata Office, we proceed with manufacturing the Biodiesel Processing Plant.
9Plant set up procedure
3. Placing the Order Once the agreement is duly signed by both the parties, and modalities are sorted out. The customer has to pay us advance money in order to go ahead with the project and manufacturing the Processing Plant. (The advance money shall be decided while signing the agreement.)
4. Once the customer places the order, he can go in for finding Land, building, factory shed, formulating backward and forward integration of feedstock and supply of finished product i.e., Biodiesel etc. The Plant takes about 6 to 8 months of time to manufacture, and during this 6 to 8 months, the customer can look in to these details of Land, Licenses, Factory Shed etc. So that by the time the customer is done with all the formalities we are also done with the Plant and we can hand you an operational plant without wasting anytime in between.
5. INSPECTION Biodiesel Technologies believes in the policy of absolute transparency and customer satisfaction. We would like that our customer should visit the plant before the delivery and be satisfied with the project.
6. DELIVERY Once the plant is ready, and a date has been finalized by the customer, we will dismantle the machine and it will be sent by our low trailers.
10Plant set up procedure
7. INSTALLATION AND COMMISIONING Once the plant reaches the customers site and the customer has arranged for feedstock and other requirements, the entire team of Biodiesel Technologies will visit the Plant site and make the Plant operational by running it for 72 hours and produce Biodiesel complying it with all national and international standard.
8. AFTER SALES SERVICE In future if the customer happens to face any problem in the technical running of the plant or requires any kind of help, our team will be there to help you sort out the problem.
11Cost involved to set up a Mini BDT Unit-1Mtpd bdt
unit
Sr. No Operating Heads (1 MTPD) Area/Size Approximate Cost (Rs. In Lakhs)
1 Land 500 Sq.ft Buyers Scope
2 Factory Shed (Open Shed 4 Feet Wall) 200 Sq.ft Buyers Scope
3. Electrical Power 15 KVA,440V 3Ph 50-60HZ Variable
4. Feed oil storage tank MS (5 days lead time) 5,000 Lts 0.20 (Buyers Scope)
5 Methanol Storage (Underground like in Petrol Pumps) (5days lead time) 1,000 Lts 0.04 (Buyers Scope)
6 Water storage Tank 1,000 Lts 0.03 (Buyers Scope)
7. Biodiesel Storage tank (5 days lead time) 5,000 Lts 0.20 (Buyers Scope)
8. 9. Glycerin Storage Tanks (5 days lead time) Ester Buffer Tank (5 days lead time) 500 Lts 2000 Lts 0.04 (Buyers Scope) 0.02 (Buyers Scope)
TOTAL(a) 0.53 (Buyers Scope)
Details of Processing Plant
10. Transesterification Unit 1 MTPD/MBTU 12.00
11. Washing Resins (Imported) 200 Kgs 2.00
12 . Packaging /Transportation At Actuals
13. Training, Installation Commissioning Charges Air fare /Transport from Hotel to your factory/Food and boarding to be provided by you to 4 of our Installation Engineers for at least 30 days. (WITHIN INDIA) 1.00
TOTAL (b) 15.00
GRAND TOTAL 15.53
12Biodiesel can be supplied to.
- The biggest consumer of Biodiesel is INDIAN
RAILWAYS - Transport companies who run their fleet of
vehicles on Biodiesel - Industrial generators
- And many more