HILINE EXPRESS

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HILINE EXPRESS
ENHANCE YOUR IMAGE LAUNCHING!
HILINE
EXPRESS COMES TO YOU WITH NEW TECHNOLOGICAL
ADVANCEMENTS TO SUIT YOUR NEEDS
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HILINE EXPRESS
Cold Set Press
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HILINE EXPRESS
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HILINE EXPRESS

• Maximum Printing speed of 45,000 copies per hour.
• Vertical Web lead , Mono,H and Tower units.
• Medium circulation around 100,000 to 150,000
  copies
• Three form roller with three oscillators in each
  ink train
• UV or Heatset dryers for semi commercial
  application.
• Shaftless drive system as an option.

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HILINE EXPRESS
Basic Specifications
Press Speed CPH
45,000 Cutoff - mm
533 , 546, 560, 578

(21, 21 ½, 22, 22 ¾) Web Width -
mm Max. 915 (36)
Min. With 222 Folder
600 (23 ½) Min. With 1240 Folder
508 ( 20) Max. Speed / No.
of webs II nd fold (222 folder )
45,000 cph / 6 webs II nd fold (1240
folder) 45,000 cph / 12webs IIIrd
fold for 222 folder 30,000 cph / 4
webs IIIrd fold for 1240 folder
40,000 cph / 8 webs Web grammage gsm
38-60 (25-40 lbs)
Non Printing Gap -mm
13 (0.51)
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HILINE EXPRESS
MAIN FEATURES

• 45,000 CPH Speed
• vertical web leads
• Spray dampening system
• Three ink form rollers with three
  oscillators
• Taper roller bearings for cylinders
• Motorized registration as a standard
  feature
• PLC with auto tracking facility for ink
  -
• water balance
• Jaw folders Up to 12 web capacity

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HILINE EXPRESS
Main Aggregates H print unit 4 x
4 Tower 4 x 2 Tower 4 x 1 Tower
2nd Fold - 222 Folder up to 6 webs ,233
Folder or 1240 Folder up to 12 webs
MIL Standalone flying paster or OEM Paster
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HILINE EXPRESS

• Optional Units
• Third fold
• Double parallel (only for 222 folder)
• Angle bar
• Bay window for max 2 webs
• interchange
• Balloon former / Upper Former

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HILINE EXPRESS

• Standard Accessories
• Pneumatic plate punching device
• Pneumatic Plate bending device
• Hydraulic / Mechanical web trolley
• Screw compressor with air dryer and Air
  Receiver
• Chilled dampening solution circulation system

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HILINE EXPRESS

• Options
• Manucolor remote ink zone control system with
  CIP3 Compatibility
• OEM Close loop registration and cut-off
  control
• OEM Ink replenishment system
• Detachable shafts between print units or
  between folder print unit
• Stacked Autopasters
• Shaftless package for tower, folder and draw
  rollers
• Heatset package/UV System.

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HILINE EXPRESS

• Features of Vertical web lead Tower unit
• Reverse arch arrangement for tower
  configuration
• Tool less Plate lockup system
• Reel rod type Blanket lockup system
• Cylinders are mounted on precision Taper
  roller bearings
• Three form rollers and three oscillators
  per ink train
• Spray dampening system
• High grade cast iron side frames
• Two level platforms

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HILINE EXPRESS

• Features of Vertical web lead Tower unit
• Precision class cylinder Gears.
• Motorised image corrector to control fan-out
• Motorized Lateral and circumferential
  registration system.
• Web severer at the entry and exit of the each
  web
• Variable speed infeed roller at the entry
  of each web
• Inertia roller at the exit of the tower
• Web threading system
• Pneumatically operated clutch for
  decoupling H unit

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HILINE EXPRESS

• Features of Vertical web lead Tower unit
  
• Auxiliary drive system as an option for fast
• make ready.
• Maximum three web provision in one tower.
• Manucolor Remote inking system as an option
• Two touch panels on each H unit for ease of
  operation
• Ink silencing system per train for
  operating 4x1,4x2
• printing
• Shaftless drive system as an option.
• CE Compliance

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HILINE EXPRESS
PRINT UNIT MODULES
4x1unit
4x2 unit
4x4 unit
H unit
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HILINE EXPRESS
PRODUCTION POSSIBILITIES
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HILINE EXPRESS
5
4
5
1. Ink form roller 2. Ink oscillating
roller. 3. Intermediate roller 4.
Scoring roller. 5. Ink duct roller
6. Plate cylinder 7. Blanket cylinder

2
4
3
3
2
2
3
2
3
1
1
2
1
2
6
1
1
1
7
6
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INKING SYSTEM
1. Oscillating roller. 2. Form roller. 3. Spray
Bar 4. Plate cylinder. 5. Blanket cylinder.
3
2
1
4
2
5
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SPRAY DAMPENING SYSTEM
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HILINE EXPRESS
Inking Unit
Ten Roller Inking Train having three Ink Form
rollers and three Oscillating Rollers Ink
Duct Driven through Variable speed DC
drive. Oscillating roller has 15 mm ( 0.59)
lateral distribution stroke. Rilsan coated
oscillating roller and ink take-up roller.
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HILINE EXPRESS
Inking Unit

• Lever type ink keys, Manucolor remote ink key
  system as an option.
• Auto Tracking with Press Speed
• Ink silensing system per ink train.
• Pneumatically operated washing device

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HILINE EXPRESS
Spray Dampening Unit
Two roller spray Dampening System with one
form roller and one oscillating roller. One
nozzle per page,two nozzles per bar Nozzle
opening controlled through auto tracking with
press speed Manual overriding for spray bar
controls.
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HILINE EXPRESS
Spray Dampening Unit

• Chilled water system with pressurised feeder
• Pneumatic ON-OFF controls for form roller
• Auto Tracking with Press Speed

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HILINE EXPRESS
FOLDERS
222 Jaw Folder
1240 Jaw Folder
Up to 12 webs Production 48 pages broadsheet 96
pages Tabloid.
Up to 6 webs Production 24 pages broadsheet
48 pages Tabloid.
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HILINE EXPRESS
222 Folder - Features

• Min. web width 600 mm (23 1/2) and
• Max. web width 915 mm (36)
• 70 degree taper former
• PIV driven RTF Collecting Rollers
• 2 sets of knurled steel nip rollers
• Easy coupling decoupling system
• Longitudinal cross perforation
• provision
• Adjustment facility
• (In standstill condition )
• - Folding Cylinder diameter
• increment
• - Overfold / Underfold

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HILINE EXPRESS
222 Folder - Features

• Shear key protection
• Superstructure with Variable speed
• outfeed roller for each web
• Motorized cut-off compensators
• Quarter fold Rotary type (Optional)
• Double parallel fold (Optional)
• Upper former (Optional)

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HILINE EXPRESS
1240 Jaw Folder - Features

• 122 Jaw Folder of 12 Web capacity
• Min web width 508 mm (20) and
• Max web width 915 mm (36)
• Three sets of nipping rollers Two
• cylinder size, One ½ cylinder Diameter
  size
• On the run lap adjustment
• /- 0.75 (19.05mm)
• On the-run ½ fold bucket phasing
• On-the- the run Pin timing
• On the-run bucket wheel adjustment

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HILINE EXPRESS
1240 Jaw Folder - Features

• Jaw cylinder of two around steel anodized
  aluminum with Integral torsion bars Nip
  adjustment outside of guards
• On run chopper phasing for ¼ Fold
• Push button air clutch
• Superstructure with shaftless driven outfeed
  roller / motorized cut-off compensators
• OPTIONS
• - Quarter Fold - pecking style with 4 tape
• transport
• - Upper Former Third former
• - Cross Perf with on run phasing
• - Stitcher built into nip area

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HILINE EXPRESS
Central Console equipped with ManuColor Remote
Ink zone control

• Press Functions
• Register controls
• 15 colour touch screen monitor
• Ink profile of each colour displayed as
• bar graph numerical value
• Copy or swap function
• 40 mm (1.57) ink zone width
• 3 micron minimum step
• Control of max. 16 ducts from a single
• console
• Self Diagnostics CE certification

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HILINE EXPRESS
TYPICAL CONFIGURATION LAYOUT
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HILINE EXPRESS
TYPICAL CONFIGURATION LAYOUT
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REACH US
For more details on the Manugraph
presses. Please contact The Sales
Department. MANUGRAPH INDIA LIMITED. Sidhwa
House, N. A. Sawant Marg, Colaba, Mumbai 400
005 INDIA. Tel [phone] Fax
910222287 0702 Email sales_at_manugraph.com Websi
te www.manugraph.com
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