DESIGN

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DESIGN MANUFACTURING OF PLATE STARTER CLUTCH
HUB FOR TWO WHEELER-A REAL TIME PROJECT

• By
• S.Ganapathi subramanian (80105114016)
• T.Karunanithi (80105114025)
• S.R.Manoj (80105114028)
• M.Ravichandran (80105114038)
• Under the guidance of
• Mr.S.Gopikannan M.E, MBA.,
• StreamProduction
  Batch no16

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COMPANY PROFILE-

• APPLIED ENGINEERING TECHNOLOGY (P) LTD.,
• AN ISO 90012000 CERTIFIED COMPANY.
• ADDRESS OLD NO.5,NEW.NO.99,SOUTH PHASE,AMBATTUR
  INDUSTRIAL ESTATE,CHENNAI,INDIA-600058.
• TEL 91-44-4208354442083533, MOB 9840789662
• FAX [phone]
• EMAIL appliedengineering_at_vsnl.net
• WEBSITE WWW.appliedengineering.in

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MANUFACTURER OF PRESSURIZED METAL COMPONENTS

• PROMOTER
• Mr.D.KARUNAMOORTHY (B.E.,)
• RANGE OF PRODUCTS CLIENTS
• petrol tank collar- Royal enfield motors,
• Air cooling system-cooling fan case- Dynamic
  motors,
• Rear axis sprocket support plates- TVS suzuki
  bike,
• Online post process monitoring of centre distance
  measurement- TIDC INDIA.
• MACHINERIES/EQUIPMENTS
• Centre lathe,
• Radial drilling m/c,
• Universal milling m/c,
• Surface grinding m/c,
• 250ton power press with pneumatic clutch,
• 60ton mechanical press,
• CNC lathe, etc.,

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STATEMENT ABOUT THE PROBLEM-

• Plate starter clutch hub is a part of starter
  motor in a two wheeler self start engine.
• We are going to design, develop manufacture the
  same for a newly designed engine developed by one
  of the largest two wheeler manufacturer.
• The process should satisfy the customer
  requirements.

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REASON FOR CHOSEN THIS TOPIC-

• Now a days ,without automobiles it is not
  possible to tranfer anything to any place in a
  quick manner .
• Each and every components of an automobile
  requires various process sequences and
  complicated design features and takes long time
  to manufacture.
• There are so many practical difficulties occuring
  while design, developing manufacturing a new
  product.
• While involving ourselves in this process we are
  able to get an minimum exposure of these process
  industrial works.
• And also to improve our knowledge yet further, we
  have chosen this topic.

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TABLE OF CONTENTS
SL.NO. TITLE
1 2 3 4 5 6 7 Project summary Product details Product manufacturing analysis Tool design Tool manufacturing Product manufacturing Inspection system
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PROJECT SUMMARY-

• Plate starter clutch hub is a part of starter
  motor in a two wheeler self start engine.
• One of the largest two wheeler manufacturer is
  going to launch a new two wheeler.
• According to their two wheeler requirements, we
  are going to manufacture the plate starter clutch
  hub.

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PRODUCT DETAILS-

• Raw material cold rolled carbon alloy (CRCA).
• Raw material availability
• 1)Sheet
• Standard size 25001250mm.
• check for flatness
  and then cut it into small strips by considering
  economic factors.
• 2)coil Rolled form
• Remove the coil in
  decoiler and level the coil and then cut into
  small blankets.

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Product manufacturing analysis-

• SEQUENCE OF OPERATIONS
• Blank and draw
• Parting off
• Piercing
• Hole flanging
• Side hole piercing

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TOOL DESIGN-

• Calculating developmental size
• From the customer design
  calculate the die specification using two
  methods
• Design softwares
• Geometrical calculations.
• Calculating load condition
• By considering the material and
  its area, calculate the necessary load required
  to do the processes like blanking, piercing, etc.,

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TIME LINE-
PROCESS JAN 1-15 JAN 16-31 FEB 1-15 FEB 16-28 MAR 1-15
Product manufacturing analysis
Tool design
Tool manufacturing
Product manufacturing
Inspection record
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• THANK YOU.