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Pressure Dispense Efficiency

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Results in Volume Manufacturing. Advanced Materials High impact, and precious ... Cerulean, EPM, ErgoNOW, GasGauge, IDEAL Clean, LOK cap, NOWPak, NOWTrak, PDMPak, ... – PowerPoint PPT presentation

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Title: Pressure Dispense Efficiency


1
Pressure Dispense Efficiency
  • Damo Srinivas
  • Lou Blanchard

2
Outline
  • Industry drivers
  • Pressure Dispense Technology v. Traditional
    Methods
  • Application Example Semiconductor CMP
  • Business Outlook

3
Delivery Method and Materials are Inseparable
  • Advanced Materials High impact, and precious
  • Delivery Methods - Must enable full potential of
    materials
  • Yield
  • Performance
  • Cost
  • Environmental

Delivery Method
Materials Technology
Containment and Delivery
Material Selection
Enables high volume mfg.
Enables Process Tech.
Two sides of the same coin
4
Pressure Dispense Efficiency
5
Applications for Pressure Dispense
  • Flat Panel Display
  • Color Filter
  • Photolithography
  • Liquid Crystal
  • Semiconductor
  • Photolithography
  • CMP Slurries
  • New Applications
  • High Value Chemicals
  • Maximum chemistry utilization
  • Increased substrate throughput
  • Enables tool-specific chemical formulations and
    delivery
  • Lowest operating cost
  • Lower capital expenditures

6
Pressure Dispense
System Operation
7
Extending Pressure Dispense to Copper CMP
Most Inefficient Process in Back End of Line
  • Process variability induced by slurry delivery
  • Fixed material concentrations resulting in
    process compromises
  • Inefficient material use
  • Process bottlenecks leading to lower throughput

8
CMP One Size Fits All ApproachThe Problems
with Status-Quo
Inflexible Process
Constraints
1
2
3
4
5
Turns plumbing variability
Fab Sub Fab
Line length variability
Backpressure Control Valve
Head pressure variability
Mixer
Remote Instrumentation
Distribution Tank
Global Loop
Supply Vessel
Distribution Pump
Process Variability
Fixed concentrations Process knobs are
constrained
9
CMPlicity TM Integrated Solution to CMP
CMPlicity
10
CMPlicity TM Integrated Approach
Optimized Process Enabled
Superior Process Control
11
Operational Process Efficiency
Capital Investment 54.6M Bulk Chemical
Delivery System Investment 4.1M
Conventional Approach
Capital Equipment Investment 37.8M CMPlicity
Delivery System Investment 2.7M
CMPlicity Approach
Calculations based on a fab running 30K wspm
Customer Capital Savings 19M
12
CMPlicity TM - Benefits Summary
Superior Process Control
  • Modular design with precise flow control -
    Superior process control and tool to tool
    matching
  • Ability to deliver super concentrated slurries -
    Low slurry usage/wafer
  • Slurry composition flexibility within process
    step - Higher throughput enabled, leading to
    significantly lower capital investment

19M Savings
13
CMP - Market Potential for ATMI
CMPlicity TAM
529M TAM Opportunity in 2011
20 market share is gt 100M revenue opportunity
14
QA
15
ATMI, the ATMI logo, AccuDose, AutoClean, Better
Process. Delivered., Cerulean, EPM, ErgoNOW,
GasGauge, IDEAL Clean, LOK cap, NOWPak, NOWTrak,
PDMPak, ProAct, the ProAct logo, ProE-Vap,
RegenSi, SAGE, The Source of Process Efficiency,
TiTaN Kleen, UniChem and VAC are trademarks or
registered trademarks of Advanced Technology
Materials, Inc. in the United States, other
countries or both. SDS is a trademark or
registered trademark of Advanced Technology
Materials, Inc. and Matheson Gas Products, Inc.
in the United States, other countries or both.
Other company, product, or service names may be
trademarks or service marks of others.
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