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Plan for restructuring AvestaPolarit melting activities

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Hot rolled plate. Long products/ rod, wire. Tubular products. Precision strip. Welding products ... all of the Group's downstream wire, rod and bar operations ... – PowerPoint PPT presentation

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Title: Plan for restructuring AvestaPolarit melting activities


1
Plan for restructuring AvestaPolarit melting
activities
  • 28 August 2001

2
Background to restructuring decision
  • Overall objective of merger between Avesta
    Sheffield and Outokumpu Steel in January 2001
  • To secure a significant and sustained increase in
    value for AvestaPolarits shareholders
  • by creating an independent, world-class, focused,
    profitable and growth-oriented stainless steel
    company
  • with strong potential and ambition to become the
    leader in the global stainless steel industry.
  • The rationale for the combination was rooted in
    significant synergies identified in a joint
    business plan, which was approved by the Boards
    of both companies prior to the merger.

3
Strategy for value creation
  • Key drivers in creating value were at the time of
    the merger identified to include
  • An effective combination of the two companies and
    their complementary strengths to exploit
    economies of scale in production, sales and
    distribution, RD, purchasing and administration.
  • The opportunity to increase specialisation at the
    individual production units, which will
    simultaneously significantly improve logistics.
  • Clear strategy included in the original business
    plan
  • Focus on Coil Products as the Groups core
    business
  • Effective implementation of current large-scale
    investment programme to create foundation for
    growth
  • Effective integration to ensure achievement of
    projected synergies
  • Development of Special Products businesses to
    ensure value creation
  • Position the Group for growth and global
    expansion
  • Sound financial management to maintain strong
    position and attractiveness as an investment
  • The need to rationalise the melting shop
    structure was already specified in the original
    business plan

4
Preparations for Board decision on melting shop
restructuring
  • A full, detailed strategic plan for the Group was
    prepared during the spring months 2001.
  • It included a thorough analysis of melting
    capacity requirements and restructuring
    alternatives.
  • Plan discussed by the Board at several meetings
    during the spring and summer months.
  • Plan also discussed several times with Employee
    Committee, individual trade union representatives
    and their business consultant.
  • Final proposal on identified best option for
    melting shop restructuring made by the Executive
    Management to the Board in August.

5
Board decision August 22, 2001
  • Restructure to improve overall cost efficiency of
    the Groups melting activities.
  • Establish strong platform for further development
    of Long Products.
  • Plan for phased closure of Degerfors Stainless
    melting and billet rolling activities by
    mid-2003.
  • Initiate negotiations with union
    representatives.
  • Transfer production to Sheffield/SMACC, where an
    investment of EUR 22 million will be made in
    bloom/billet casting equipment, commissioning in
    2002.

6
Key issues and rationale
  • AvestaPolarit today operates four steel melting
    shops
  • Tornio 650 to 1650 kton/aAvesta 600
    kton/aSheffield 600 kton/aDegerfors 230
    kton/a
  • Ongoing major expansion at Tornio gives excess
    melting capacity from 2003 onwards.
  • Need to rationalise the Groups melting shop
    structure to be able to further reduce costs and
    ensure sustained profitability at world-class
    levels.
  • Cost-efficiency is a critical success factor as
    competition increases on global market, dominated
    by consolidation trends.

7
Thorough analysis of options
  • Thorough analysis of melting shop restructuring
    options, performed in connection with the review
    of overall Group strategy, covered projected
    development of total melting capacity and demand
    up to 2010.
  • Three alternatives studied
  • 1 Closure of Degerfors
  • 2 Closure of SMACC
  • 3 Closure of Degerfors and SMACC
  • The key variables included in the analysis
  • Capital expenditure, variable costs, fixed costs,
    transportation costs, closure costs, material
    stocking costs, remaining site costs, etc.
  • Validity of outcome checked for sensitivity to
    different scenarios regarding eg. demand growth
    and currency exchange rates.

8
Clear outcome of the analysis
Return on investment ofthe three alternatives
  • The alternative to close Degerfors is the best
    option.
  • Best financial return
  • Lowest production costs
  • Good base for further growth
  • If SMACC would be closed, larger investments in
    new melting capacity would be required earlier.
  • The Degerfors site will continue as the base for
    the Hot Rolled Plate business unit, which will
    continue to develop its activities.

IRR,
1 Close Degerfors 2 Close SMACC 3 Close
Degerfors SMACC
9
Improved overall profitability
  • The Degerfors melting shop closure simplifies the
    Group structure
  • Tornio and Avesta are the principal melting shops
    in the coil system the Groups core business.
  • The main role of SMACC will be to feed Long
    Products and Hot Rolled Plate (HRP), with minor
    volume to coil system.
  • HRP slab feed comes already today mainly from
    SMACC and Avesta
  • Degerfors billet tonnage in 2001 is around 170
    ktonnes. Of that only 40 ktonnes goes to Swedish
    plants, 130 ktonnes is exported. For the exported
    tonnage SMACC is either equally well or better
    situated than Degerfors.
  • The proposed restructuring enhances
    competitiveness and profitability through greater
    overall cost-efficiency and opportunity to ensure
    value creation.

10
Shared value opportunities
Special Products
Tubular products
Ferrochrome
Precision strip
Long products/ rod, wire
Welding products
  • Develop Long Products melting casting within
    existing large scale melt shop operations

11
Long Products able to establish a strong platform
for further development
  • Success in the long products market is becoming
    increasingly dependent on access to competitive
    feedstock.Economies of scale at SMACC can secure
    world-class cost-efficiency for billet
    production.
  • Improved cost base will benefit all of the
    Groups downstream wire, rod and bar operations
  • Sweden Fagersta Stainless, AvestaPolarit
    Welding, Avesta Valbruna AB
  • UK ASR (Sheffield)
  • USA AvestaPolarit Bar Co, AvestaPolarit Welding
    Products Inc.
  • Potential to grow into a world leader in
    stainless steel long products

12
Current profitability of Degerfors Stainless not
indicative of sustainable performance
  • Financials by individual business units within
    AvestaPolarit are not reported in public
  • Not calculated on comparable or true commercial
    terms
  • Degerfors Stainless past performance records
    dependent on numerous variables
  • internal deliveries invoiced at above-market
    prices
  • slab manufacture no longer required as Avesta
    Melt shop builds up to full output
  • current profitability greatly aided by weak
    Swedish krona
  • Prospects for sustainable profitability deemed
    poor
  • Scale too small, Groups highest conversion cost
    level
  • Destined for closure already within Avesta
    Sheffield, prior to the merger

13
Implications at Degerfors site - Slide 1
  • Closure of the Degerfors Stainless operations
    planned to be concluded by mid-2003.
  • Degerfors will continue to be the base for the
    Groups Hot Rolled Plate business unit.
  • It will continue to develop its business to
    maintain its position as the worlds leading
    producer of stainless quarto plate.
  • Challenge to reconfigure operations, as a phased
    1-2 year process.

14
Implications at Degerfors site - Slide 2
  • Closure plan for Degerfors Stainless operations
    will result in a loss of 330 jobs out of a
    current 700 at the site.
  • Personnel at both Degerfors Stainless and Hot
    Rolled Plate business units are affected by the
    closure, due to the shared-site operations.
  • AvestaPolarit will offer affected employees
    assistance with re-training, early retirement,
    re-deployment to other sites, or outplacement.

15
Onward process at Degerfors
  • Important to handle closure responsibly and in
    good cooperation with local authorities.
  • Objective must be to make period of continuing
    uncertainty about consequences on both individual
    employee and broader community level as short as
    possible.
  • Prompt MBL-negotiations about closure plan
    details.
  • Swift decisions in the planning process needed to
    establish a strong organisation, which can secure
    the future operations of Hot Rolled Plate in
    Degerfors.
  • Crucially important task to help all parties
    focus on preparations for the future.
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