Title: Plan for restructuring AvestaPolarit melting activities
1Plan for restructuring AvestaPolarit melting
activities
2Background to restructuring decision
- Overall objective of merger between Avesta
Sheffield and Outokumpu Steel in January 2001 - To secure a significant and sustained increase in
value for AvestaPolarits shareholders - by creating an independent, world-class, focused,
profitable and growth-oriented stainless steel
company - with strong potential and ambition to become the
leader in the global stainless steel industry. - The rationale for the combination was rooted in
significant synergies identified in a joint
business plan, which was approved by the Boards
of both companies prior to the merger.
3Strategy for value creation
- Key drivers in creating value were at the time of
the merger identified to include - An effective combination of the two companies and
their complementary strengths to exploit
economies of scale in production, sales and
distribution, RD, purchasing and administration. - The opportunity to increase specialisation at the
individual production units, which will
simultaneously significantly improve logistics. - Clear strategy included in the original business
plan - Focus on Coil Products as the Groups core
business - Effective implementation of current large-scale
investment programme to create foundation for
growth - Effective integration to ensure achievement of
projected synergies - Development of Special Products businesses to
ensure value creation - Position the Group for growth and global
expansion - Sound financial management to maintain strong
position and attractiveness as an investment - The need to rationalise the melting shop
structure was already specified in the original
business plan
4Preparations for Board decision on melting shop
restructuring
- A full, detailed strategic plan for the Group was
prepared during the spring months 2001. - It included a thorough analysis of melting
capacity requirements and restructuring
alternatives. - Plan discussed by the Board at several meetings
during the spring and summer months. - Plan also discussed several times with Employee
Committee, individual trade union representatives
and their business consultant. - Final proposal on identified best option for
melting shop restructuring made by the Executive
Management to the Board in August.
5Board decision August 22, 2001
- Restructure to improve overall cost efficiency of
the Groups melting activities. - Establish strong platform for further development
of Long Products. - Plan for phased closure of Degerfors Stainless
melting and billet rolling activities by
mid-2003. - Initiate negotiations with union
representatives. - Transfer production to Sheffield/SMACC, where an
investment of EUR 22 million will be made in
bloom/billet casting equipment, commissioning in
2002.
6Key issues and rationale
- AvestaPolarit today operates four steel melting
shops - Tornio 650 to 1650 kton/aAvesta 600
kton/aSheffield 600 kton/aDegerfors 230
kton/a - Ongoing major expansion at Tornio gives excess
melting capacity from 2003 onwards. - Need to rationalise the Groups melting shop
structure to be able to further reduce costs and
ensure sustained profitability at world-class
levels. - Cost-efficiency is a critical success factor as
competition increases on global market, dominated
by consolidation trends.
7Thorough analysis of options
- Thorough analysis of melting shop restructuring
options, performed in connection with the review
of overall Group strategy, covered projected
development of total melting capacity and demand
up to 2010. - Three alternatives studied
- 1 Closure of Degerfors
- 2 Closure of SMACC
- 3 Closure of Degerfors and SMACC
- The key variables included in the analysis
- Capital expenditure, variable costs, fixed costs,
transportation costs, closure costs, material
stocking costs, remaining site costs, etc. - Validity of outcome checked for sensitivity to
different scenarios regarding eg. demand growth
and currency exchange rates.
8Clear outcome of the analysis
Return on investment ofthe three alternatives
- The alternative to close Degerfors is the best
option. - Best financial return
- Lowest production costs
- Good base for further growth
- If SMACC would be closed, larger investments in
new melting capacity would be required earlier. - The Degerfors site will continue as the base for
the Hot Rolled Plate business unit, which will
continue to develop its activities.
IRR,
1 Close Degerfors 2 Close SMACC 3 Close
Degerfors SMACC
9Improved overall profitability
- The Degerfors melting shop closure simplifies the
Group structure - Tornio and Avesta are the principal melting shops
in the coil system the Groups core business. - The main role of SMACC will be to feed Long
Products and Hot Rolled Plate (HRP), with minor
volume to coil system. - HRP slab feed comes already today mainly from
SMACC and Avesta - Degerfors billet tonnage in 2001 is around 170
ktonnes. Of that only 40 ktonnes goes to Swedish
plants, 130 ktonnes is exported. For the exported
tonnage SMACC is either equally well or better
situated than Degerfors. - The proposed restructuring enhances
competitiveness and profitability through greater
overall cost-efficiency and opportunity to ensure
value creation.
10Shared value opportunities
Special Products
Tubular products
Ferrochrome
Precision strip
Long products/ rod, wire
Welding products
- Develop Long Products melting casting within
existing large scale melt shop operations
11Long Products able to establish a strong platform
for further development
- Success in the long products market is becoming
increasingly dependent on access to competitive
feedstock.Economies of scale at SMACC can secure
world-class cost-efficiency for billet
production. - Improved cost base will benefit all of the
Groups downstream wire, rod and bar operations - Sweden Fagersta Stainless, AvestaPolarit
Welding, Avesta Valbruna AB - UK ASR (Sheffield)
- USA AvestaPolarit Bar Co, AvestaPolarit Welding
Products Inc. - Potential to grow into a world leader in
stainless steel long products
12Current profitability of Degerfors Stainless not
indicative of sustainable performance
- Financials by individual business units within
AvestaPolarit are not reported in public - Not calculated on comparable or true commercial
terms - Degerfors Stainless past performance records
dependent on numerous variables - internal deliveries invoiced at above-market
prices - slab manufacture no longer required as Avesta
Melt shop builds up to full output - current profitability greatly aided by weak
Swedish krona - Prospects for sustainable profitability deemed
poor - Scale too small, Groups highest conversion cost
level - Destined for closure already within Avesta
Sheffield, prior to the merger
13Implications at Degerfors site - Slide 1
- Closure of the Degerfors Stainless operations
planned to be concluded by mid-2003. - Degerfors will continue to be the base for the
Groups Hot Rolled Plate business unit. - It will continue to develop its business to
maintain its position as the worlds leading
producer of stainless quarto plate. - Challenge to reconfigure operations, as a phased
1-2 year process.
14Implications at Degerfors site - Slide 2
- Closure plan for Degerfors Stainless operations
will result in a loss of 330 jobs out of a
current 700 at the site. - Personnel at both Degerfors Stainless and Hot
Rolled Plate business units are affected by the
closure, due to the shared-site operations. - AvestaPolarit will offer affected employees
assistance with re-training, early retirement,
re-deployment to other sites, or outplacement.
15Onward process at Degerfors
- Important to handle closure responsibly and in
good cooperation with local authorities. - Objective must be to make period of continuing
uncertainty about consequences on both individual
employee and broader community level as short as
possible. - Prompt MBL-negotiations about closure plan
details. - Swift decisions in the planning process needed to
establish a strong organisation, which can secure
the future operations of Hot Rolled Plate in
Degerfors. - Crucially important task to help all parties
focus on preparations for the future.