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Auto Replenishment Programs. Consignment Inventory Programs. 10. Products. Quality ... Lead-Free Products. 18. Products. Quality. Logistics. History. Why NIC ... – PowerPoint PPT presentation

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1
Why customers prefer NIC
NIC Components Corporation Has Established a
Reputation for Supplying Quality Products and
Best-in-Class Service for Over 20 Years We
Supply Electronic Components That Meet the
Demands of Today's Cutting-edge Technology  We
Offer Multiple Component Solutions, Developed to
Aid Our Customer's in Design and Production of
Products With More Features, in Smaller and Less
Expensive Formats  Our Global Systems Allows Us
to Easily Support and Manage Multiple Location
Builds
2
1975
1982
1990
1996
1998
20002002
  • NIC Regional Sales Offices
  • Pacific North West
  • South East
  • Southern California
  • Canada

Nippon Industries Company - Japan NIC
NIC Components Corp. (North America)
NIC Eurotech (Europe)
NIC West (San Jose)
NIC Asia (SE Asia)
  • NIC Components Corporation , in association
    with Nippon Industries Co. Ltd is a designer,
    manufacturer and worldwide supplier of passive
    components.
  • Established in 1975 as a manufacturer of
    aluminum electrolytic capacitors, NIC has
    developed into a major supplier of capacitors,
    resistors, magnetics and specialty products.
  • Using Nippon Industries' manufacturing and
    design expertise, a select group of specialized
    factories was recruited to augment our core
    products and add complimentary products to our
    expansive line. 
  • NIC's expertise and diligence in selection and
    integration of quality fabs is world-renowned.
    Long-term supplier relationships (averaging over
    ten years) have been fostered by shared strategy
    and partnering management teams.
  • Quality is our number one commitment. Every
    step, from component design to raw material
    selection, manufacturing processing to final
    inspection is meticulously controlled.

3
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4
  • Why NIC?
  • Advantages of the NIC Fab-less Model
  • NICs hybrid model combines strengths of both a
    direct manufacturer and a global distributor
  • Advantage to Factories
  • Advantage to NIC
  • Advantages to NICs Customers

NIC Advantages Global Logistics SADU -
Strategic Account Development Unit Useful 24-7
Web-tools
5

NIC FACTORY NETWORK
  • NIC FAB-LESS MODEL PROVIDES FACTORIES WITH
  • GLOBAL SALES, MARKETING AND LOGISTICS
  • REACHING DIVERSE CUSTOMER BASE
  • PACKAGED COMPONENT OFFERING
  • TECHNICAL COLLABORATION
  • ADDITIONAL LEVEL OF QUALITY INSPECTION
    CONTROL
  • STABLE PRODUCTION REQUIREMENTS
  • FINANCING

6

NIC FACTORY NETWORK
  • STRATEGIC FACTORIES PROVIDE NIC WITH
  • COMPETITIVE MANUFACTURING COSTS
  • CONSISTENT ALLOCATIONS
  • SPECIALIZED PRODUCT CONCENTRATION
  • FLEXIBLE PRODUCTION
  • QUICK TURNAROUND

7

NIC OFFERS ITS CUSTOMERS
  • SELECT CUSTOMER CONCENTRATION
  • EXTENSIVE OFFERING OF PASSIVE COMPONENTS
  • SEAM-LESS GLOBAL LOGISTICS
  • GLOBAL ENGINEERING SUPPORT
  • TECHNOLOGY LEADER
  • COMPETITIVELY PRICED COMPONENTS

8
SADU Strategic Account Development Unit
 
EBN (02/19/99)   SADU INFO PAGE New NIC unit
to provide local service to CEMS NIC Components
Corp. has created a new Strategic Global Accounts
business unit (SADU - Strategic Account
Development Unit) at its Melville, N.Y.,
headquarters in a continuing effort to position
itself as a global supplier to contract-manufactur
ing customers. Creation of the business unit was
prompted by the fact that major CEMs such as
Celestica, Jabil, SCI, and Solectron are building
manufacturing facilities all over the world to
support their local markets, according to Richard
Schuster, president of the passive-component
supplier. They are demanding local stocking
facilities to meet their just-in-time deliveries
and demand-pull inventory requirements, he
added.By offering a global-logistics solution to
inventory management, as well as global sales and
technical support, Schuster believes that the
midsize company can effectively compete with some
of its larger competitors more
9
SADU Strategic Account Development Unit
SADU Team Members Support Multi-National CEMs
OEMs
Provide Global Logistics Support
Material Management Control of Inventory Levels
Product Bonding
Auto Replenishment Programs
Consignment Inventory Programs
10
SADU Strategic Account Development Unit
SADU Team Members Activities
Tracking Requirements of Multi-location Builds
Assuring Local Inventory Is Available
Consolidating Item Orders From Multiple Locations
Daily Interface to Support Critical Need Items
11
SADU Strategic CEM / ODMs
  • Jabil
  • FoxConn
  • SCI-Sanmina
  • Solectron
  • Flextronics
  • Celestica
  • SMTC
  • Cisco
  • HP Compeq
  • nVIDIA
  • Dell
  • EMC
  • Symbol Technologies
  • Lucent Technologies
  • Mars
  • Motorola
  • Matrox
  • Tivo

12
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13
www.niccomp.com
On-Line Cross Referencing
On-Line Stock Check
14
www.lowESR.com
Premier Website Focused on Low ESR Capacitor
Solutions Materials, Technologies, Specs,
Performances Data, Comparisons, Technical Articles
15
www.lowESR.com
On-Line Comparison Tables Review Select Low ESR
Capacitors by Cap, VDC, Type, Size, ESR, RCR and
Price
16
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17
NEW! Lead-Free Products
NIC Products
SURFACE MOUNT COMPONENTS Capacitors
Aluminum Electrolytic Capacitors Ceramic
Capacitors Chip - Array - IPC Film
Capacitors Tantalum Electrolytic Capacitors
Low ESR Electrolytic Capacitors Resistive
Products Thick Film Chip - Array - IPC
NTC Thermistors Magnetics Inductors
Ferrite Beads Diodes Circuit Protection
Silicon Rectifier Diodes Schottky Barrier
Diodes Varistors (MLV)
18
NEW! Lead-Free Products
NIC Products
LEADED (TH) COMPONENTS Capacitors
Aluminum Electrolytic Capacitors Ceramic
Capacitors Film Capacitors Tantalum
Electrolytic Capacitors Resistive Products
Film Resistors Networks
19
NEW! Lead-Free Products
Cutting Edge Technology Ultra-Low ESR
Capacitors Solid Aluminum E-Caps
20
NEW! Lead-Free Products
Cutting Edge Technology Ultra-Low ESR
Capacitors Solid Aluminum E-Caps
21
NEW! Lead-Free Products
Cutting Edge Technology Low ESR Capacitors
Hybrid Electrolyte Aluminum E-Caps
22
NEW! Lead-Free Products
Cutting Edge Technology Low ESR Capacitors
Polymer Cathode Tantalum E-Caps
23
NEW! Lead-Free Products
Cutting Edge Technology Low ESR Capacitors High
Capacitance High Frequency MLCCs
24
NEW! Lead-Free Products
Cutting Edge Technology High Frequency (Wireless)
Design Components
25
NEW! Lead-Free Products
Cutting Edge Technology Ultra-Small (0201)
Components MLCC Capacitors Chip
Inductors Chip Resistors
26
  • Passive Component Update
  • Topics
  • Market
  • Technology
  • Production
  • Material Issues
  • New Redesign Recommendations
  • New Products

27
Sources Nippon Industries Company Ltd
(Japan) NIC Components Corp. (Taiwan) Paumanok
Publications, Inc Leading passive component
market analysts publishers of Passive
Component Industry Magazine Bi-monthly look at
the passive component market and technology
www.paumanokgroup.com/ Reed Electronics Research
www.rer.co.uk Electronic Buyer News (EBN)
www.ebnonline.com Electronic Component News (ECN)
www.ecnmag.com
28
Changing Technology Impact Passive Devices
  • Technology Innovations
  • Lower voltage of operation increased circuit
    current higher demands on voltage - power
    management circuitry tighter line regulation
    (reduce ripple) lower ESR capacitors
  • Faster circuit speeds reduced response time for
    voltage - power management circuits energy from
    capacitor bank
  • Higher frequency operation reduced trace
    distances better performing smaller devices
  • All impact signal supply voltage integrity

29
Development of Passive Components
Passive component research development New
Improved Materials - improve characteristics -
reduce costs
  • Improved Processing Equipment
  • expanded available range
  • increased production
  • reduced components sizes

Capacitors
Ferrite Beads
Varistors
Resistors
Thermistors
Inductors
30
MULTILAYER CERAMIC CHIP CAPACITORS Materials
Shift
Electrodes (PdAg or BME- Base Metal Nickel)
BME
2002 Estimates 80 of global MLCC production is
BME
Pd-Ag
31
MULTILAYER CERAMIC CHIP CAPACITORS Developments
  • Nickel electrodes reduced component costs
  • Greater equipment (firing) costs
  • Increased number of layers gt100 layers
  • 1uF and above very low ESR sub 0.010ohm _at_
    100KHz)
  • X7R (-55 125) X5R (-55 85) 15 Cap
    change
  • Encroaching upon tantalum electrolytic range
  • 100uF / 6.3VDC 1210 in X5R Y5V TCs
  • Thinner dielectric layers lower voltage
    ratings
  • Voltage-coefficient effects
  • Aging effects piezo-electric noise

32
MULTILAYER CERAMIC CHIP CAPACITORS
MLCC Market Year 2000 was record year (30
growth to 5.6Billion source RER) for MLCC
industry with demand exceeding supply and prices
inching up. Demand disappeared in 2001, with
producers running at reduced capacity. During
year 2000 crunch many producers added
considerable production expansion equipment.
Supply should meet all demands through year 2002
2003. Pricing has eroded due to over supply
and reduced costs of raw materials (BME vs.
Pd-Ag).
MLCC expansion has been focused on BME (Base
Metal Electrode nickel) construction for X7R and
Y5V as opposed to Pd-Ag electrode construction.
NPO will remain Pd-Ag (although with reduced Pd
loading).
33
MULTILAYER CERAMIC CHIP CAPACITORS
NIC Monthly Capacity by Case Size
Case Size 2002 2003
0201 6KK 20KK
0402 400KK 600KK
0603 550KK 650KK
0805 200KK 200KK
1206 55KK 50KK
gt 1206 15KK 15KK
Cap Arrays 5KK 20KK
TOTAL 1230KK 1555KK
34

MULTILAYER CERAMIC CHIP CAPACITORS
  • NMC Series 0201 size MLCCs
  • Ultra Small Ceramic Chip Capacitors
  • L x W x H 0.6 x 0.3 x 0.3mm
  • NPO
  • 10V / 16V / 25V / 50V
  • 0.47 100pF
  • P/N NMC0201NPOxxx
  • X7R
  • 16V / 25V / 50V
  • 39pF 3300pF
  • NMC0201X7Rxxx
  • Applications
  • Ultra-Small for Hand Held Embedded Device
  • Precautions
  • Solder Paste Placement Issues
  • X5R Y5V
  • 10V
  • 1200pF 0.01uF
  • NMC0201X5Rxxx

35

MULTILAYER CERAMIC CHIP CAPACITORS
NMC Series MLCCs Ceramic Chip Capacitors 0201
size NPO (101) 100pF / 25VDC X7R (332)
3300pF/16VDC X5R (103) 0.01uF/10VDC 0402
size NPO (471) 470pF / 16VDC New! X7R (104)
0.10uF/10VDC X5R (104) 0.10uF/10VDC Y5V (474)
0.47uF/6.3VDC 0603 size NPO (152) 1500pF /
25VDC X7R (224) 0.22uF/10VDC X5R (105)
1.0uF/16VDC Y5V (105) 1.0uF/10VDC
0805 size NPO (472) 4700pF / 25VDC X7R (105)
1.0uF/16VDC X5R (475) 4.7uF/6.3VDC Y5V (474)
4.7uF/16VDC 1206 size NPO (103) 0.01uF /
25VDC X7R (225) 2.2uF/16VDC X5R (226)
22uF/6.3VDC Y5V (226) 22uF/10VDC 1210
size NPO (103) 0.01uF / 50VDC X7R (106)
10uF/10VDC X5R (476) 47uF/6.3VDC New! X5R
(107) 100uF / 6.3VDC New! Y5V (107) 100uF /
6.3VDC
36

MULTILAYER CERAMIC CHIP CAPACITORS
  • NMC-L Series
  • Low ESR NPO Ceramic Chip Capacitors
  • 0402, 0603, 0805
  • O.5 150pF
  • Low ESR up to 1GHz
  • Ultra-Stable High Frequency Ceramic Chip
    Capacitors
  • NIC, has added a new range of low ESR multilayer
    ceramic chip capacitors. NMC-L series is ideally
    suited to high speed, high frequency applications
    such as those found in Bluetooth and Wi-Fi (IEEE
    802.11b) products. Manufactured using ultra
    stable, low loss NPO/COG dielectric, the devices
    are available with values ranging from 0.5pF to
    150pF. Both 50V dc and 100V dc rated parts are
    available. Supplied in tape and reel packaging,
    the NMC-L range is compatible with both re-flow
    and flow soldering processes.

37

MULTILAYER CERAMIC CHIP CAPACITORS
Recommendations
  • Transition away from larger (gt0805) sizes
  • Use 0603 and 0402 on new and redesigns as much
    as possible
  • Smaller sizes have best availability and lowest
    costs going forward
  • Be aware and plan for possible future PD
    issues with
  • Larger (gt0805) sizes
  • Higher voltage parts (gt100VDC)
  • High capacitance (high Pd content) NPO

38
SMT TANTALUM ELECTROLYTIC CAPACITORS
  • Market
  • Year 2000 was record year (50 growth from 1999
    source RER) . High industry demand, with long
    lead times and pricing increases. Since December
    2000 standard construction (MnO2 cathode)
    capacitors demand has dropped significantly.
    Industry over-stock and reduced demand has
    resulted in lower pricing.
  • Technology
  • NEW Reduced case sizes low voltage 2.5VDC 16VDC
  • 0603 (J) 1.0 10uF
  • 0805 (P) 0.33 33uF

MONTHLY CAPACITY
P J
39

SMT TANTALUM ELECTROLYTIC CAPACITORS
250 / Lb 30of Unit Cost
200 / Lb 3 of Unit Cost
Primary raw materials account for 33 of Unit
Cost Source PCI 11/12-2000
Cathode Materials MnO2 Standard reduced
ESR PPY - Polypyrrole (Low ESR)
40
LOW ESR POLYMER CATHODETANTALUM ELECTROLYTIC
CAPACITORS
Market Technology Use of POLYMER in place of
MnO2 for CATHODE results in low ESR, high ripple
current ratings (RCR) and suppression of
combustion (will not support flame) under
failure. Applications in high density low voltage
high current power management designs. Larger
sizes C D/V cases continue to be popular.
Expansion will cover all sizes P D/V. New NTP
series parts developed include lower ESR
0.025-ohm products, and we will achieve 0.015
ohm.
41

41 Nb 92.90638
NEW TECHNOLOGY COMPONENTS New Product
Niobium Electrolytic Capacitors Niobium is one
of the alternatives being considered to replace
tantalum in capacitors. Estimates, niobium is
over 100 times more plentiful than tantalum (less
than 1/10th the cost). NICs NBP series has same
construction as conductive polymer cathode
tantalum (NIC NTP Series). It is anticipated
that in the future, niobium capacitors will be
used for high-capacity devices (up to 1000µF),
which are too costly to produce using tantalum.
NICs niobium capacitor at a glance
Specifications Rated Voltage 2.5V Capacitance 22
0uF Size (D) 7.3 x 4.3 x 2.8mm ESR 0.055ohms Par
t Number NBP series (specifications in
development) Production On-Hold
42

SMT TANTALUM ELECTROLYTIC CAPACITORS Recommendati
ons
  • Use SMT tantalum aluminum electrolytic
    capacitors
  • when small size is required
  • when low profile (low head-row) is needed
  • where long life at high temperature operation
    (gt65C) is needed
  • where operation voltage is tightly regulated
  • protected from transients, over-voltage or
    reverse voltage
  • when looking to replace leaded electrolytic
    capacitors
  • when high speed placement are needed
  • when flow wave soldering compatibility is
    needed
  • Today SMT tantalum electrolytic capacitors are
    available in
  • Low ESR Polymer Cathode and MnO2 Cathode
    Types
  • Reduced 0603 (J) 0805 (P) case size
  • Capacitance values to 470uF (2VDC)

43
SMT ALUMINUM ELECTROLYTIC CAPACITORS
Market - Technology SMT aluminum electrolytic
types have led (and will continue to lead) in
high demand. Useful as alternates to chip
tantalum in many applications, and at lower cost
has fueled growth acceptance industry wide. No
raw material production issues are expected to
impact this product type. Lower unit pricing
expected over time as non-Japanese manufactures
accelerate production.
Focus (chiefly solid electrolyte types) in
development of lower ESR Z types for lower
voltage higher current power management
applications. Introduction of larger case sizes
has allowed higher capacitance values and high
voltage rated versions, as replacement for leaded
snap-in types.
44
SMT ALUMINUM ELECTROLYTIC CAPACITORS
NIC Monthly Capacity by Size
Case Diameter 2002 2003
3mm 1KK 2KK
4mm 30KK 37.5KK
5mm 8.5KK 10KK
6.3mm 18KK 21.5KK
8mm 10KK 12.5KK
10mm 3.5KK 4KK
12.5mm larger 2.2KK 3.2KK
TOTAL 73.2KK 90.7KK
45
SMT Low ESR ELECTROLYTIC CAPACITOR COMPARISON
also see www.lowESR.com
46
SMT Low ESR ELECTROLYTIC CAPACITOR COMPARISON
Many E-capacitor suppliers have developed low
ESR capacitors NIC offers the most options
design choices
47

SMT ALUMINUM ELECTROLYTIC CAPACITORS Recommendati
ons
  • Use SMT aluminum electrolytic capacitors
  • when low cost is needed (lowest cost per uF of
    SMT types)
  • when high voltage (gt20VDC) rating (or no
    de-rating is possible) is required
  • when gt470uF is required (values to 6800uF in SMT
    Alum V-Chip)
  • where component must be tolerant of voltage
    current transients
  • where component height can be tolerated
  • when looking to replace leaded electrolytic
    capacitors
  • when high speed placement is needed reflow
    soldering
  • SMT aluminum electrolytic capacitors are
    available in
  • Low ESR Solid Aluminum (100KHz ESR to
    0.012ohm)
  • High Voltage (up to 450VDC)
  • 125C, 105 C 85C Ratings
  • Low Leakage Current Bi-Polar Styles

48
LEADED ALUMINUM ELECTROLYTIC CAPACITORS
Market Technology Limited growth expected over
long term. Explosive growth in SMT type is
replacing portions of radial leaded applications.
No raw material production issues expected to
impact this product. Focus is upon development of
lower ESR Z types for lower voltage higher
current power management applications.
Elimination or alternate to PVC Sleeving to be
phased in. Migration of Japan Taiwan production
to China likely will result in price erosion over
time
2001
2002
SIZE
49

LEADED ALUMINUM ELECTROLYTIC CAPACITORS New
Products
Ultra-Low ESR Solid Aluminum Electrolytic
Capacitors(NSPZR Series) Radial Leaded100KHz
ESR 0.008ohm100KHz RCR 5.500ArmsCapacitance
Values 180 820uFVoltage Ratings 4
16VDCSizes 8 10mm DiametersLowest ESR of
Radial Leaded Types


Lower Cost  Hybrid Electrolyte  Aluminum
Electrolytic Capacitors  (NSPER Series) Radial
Leaded100KHz ESR 0.012ohm 100KHz RCR
2.34Arms Capacitance Values 330
1000uF Voltage Ratings 4 10VDC Sizes 8
10mm Diameters   
50

LEADED ALUMINUM ELECTROLYTIC CAPACITORS New
Products
Low ESR Aluminum Electrolytic Capacitors(NRSK
Series) Radial Leaded100KHz ESR
0.012ohm100KHz RCR 3.29ArmsCapacitance Values
470 3300uFVoltage Ratings 6.3
16VDCSizes 8 10mm Diameters




4000 Hour Life   Aluminum Electrolytic
Capacitors  (NRSG Series) Radial Leaded100KHz
ESR 0.016ohm 100KHz RCR 3.29Arms Capacitance
Values 82 4700uF Voltage Ratings 4
25VDC Sizes 6.3, 8, 10 12.5mm Dia.     
51
RADIAL LEADED Low ESR ELECTROLYTIC CAPACITOR
COMPARISON
also see www.lowESR.com
52

LEADED ALUMINUM ELECTROLYTIC CAPACITORS Recommend
ations
  • Use Leaded aluminum electrolytic capacitors
  • when lowest cost is needed (lowest cost per uF
    of all types)
  • when high voltage (up to 450VDC) rating (or no
    de-rating is possible) is required
  • when high capacitance is required (values to
    1.2Farad 1,200,000uF)
  • where component must be tolerant of voltage
    current transients
  • where component height can be tolerated
  • Leaded aluminum electrolytic capacitors are
    available in
  • Low ESR Solid Aluminum (100KHz ESR to
    0.008ohm)
  • High Voltage (up to 450VDC)
  • 125C, 105 C 85C Ratings
  • Low Leakage Current Bi-Polar Styles
  • Radial, Snap-In and Screw Terminals

53
FILM CHIP CAPACITORS (SMT)
  • Raw Materials (PEN / PPS Films)
  • Thin metallized films (16 100VDC)
  • Stable characteristics over temperature, voltage
    time
  • (as compared to X5R/X7R/Y5V/Z5U ceramics)
  • 0805 / 1206 / 1210 / 1913 / 2416 Sizes
  • High capacitance - tight tolerance (up to 0.47uF
    in 2, 5)
  • Low dielectric absorption (DA) characteristics
    for A/D conversion applications
  • Low dissipation factor (DF) for high efficiency
    display circuits
  • (portable - battery powered designs)
  • Immunity to cracking good choice as compared
    to SMT ceramic capacitors
  • Recommendations
  • Use SMT film chip capacitors
  • When need better performance than ceramic types
    is needed
  • When (MLCC) component cracking has been issue
  • When lowest loss (DF) for high circuit
    efficiency is needed

54
Technology Roadmap SMT Magnetics Products
  • SMT Surface Mount
  • Ferrite Chips Beads
  • Noise suppression filtering at high
    frequency
  • Standard (low medium current)
  • 0603 1812 sizes
  • High Current (5Amp) Lead Core
  • 1612, 3119 3312 sizes

55
Technology Roadmap SMT Magnetics Products
  • SMT Surface Mount
  • Chip Inductors
  • NIS Series Surface Sprial (high Q)
  • 0201, 0402 0603 sizes
  • NML Series Multilayer (MLI) Chips
  • 0402 0603 sizes
  • NIN-H Series WireWound Open Frame (high
    current)
  • 0402, 0603, 0805 1008 sizes
  • NIN-F Series WireWound Molded Case
  • 1008, 1210 1812 sizes
  • NPI Series Power Inductors (High Current Power
    Supplies)
  • 9.0mm x 12.0mmm size

High Frequency Performance!
Low Cost!
Crosses Replaces COILCRAFT
Older Designs
Power Supplies
56
SMT Magnetics Products
Cross-Reference
57
SMT RESISTORS ARRAYS
Market Technology Similar slow market
conditions for thick film resistor products at
the moment. Pricing is flat, with higher alumina
substrates pricing impacting larger (gt0805 sizes)
packages Alumina substrate is majority element
of thick film chip resistor. Focus on 0402
0603 sizes for new and expanded production.
Smaller (0201) size will be expanded as market
acceptance increases. 0404, 0408 0612 Array
sizes expansion ahead of larger sizes.
0201
58
LEGACY LEADED TECHNOLOGIES
  • High Voltage Ceramic Disc Capacitors
  • 0.5pF 0.22uF
  • 12V 15,000VDC Rated
  • Temperature compensating TCs (N150 N3300
    PPM/degC)
  • Taped, Bulk or Cut Formed Lead Styles
  • MLCC Radial Axial Ceramic Capacitors
  • NPO / X7R / Z5U
  • 1.0pF 4.7uF
  • 50, 100, 200VDC
  • Radial / Axial Film Capacitors
  • Polyester, Metallized Polyester, Metallized
    Polypropylene
  • 1000pF 6.8uF
  • 100V 630VDC Rated

59
LEGACY LEADED TECHNOLOGIES
  • Carbon Film, Metal Film, Metal Oxide Film
    Resistors
  • 1.0 ohm 10 Meg-ohm
  • 1/8W, 1/4W, 1/2W, 1W, 2W, 5W, 3W, 5W, 7W Rated
  • /-1, /-2, /-5 tolerance
  • Taped or Bulk Boxed
  • SIP Resistor Networks
  • 4 13 Pins
  • Common Bussed, Isolated or Custom Circuits
  • 10ohm 3.3Meg-Ohm elements

60
ENVIRONMENTAL LEADFREE PVC - FREE
National Electronics Manufacturing Initiative
(NEMI) Japan Electronics and Information
Technology Industries Association (JEITA) was
formed on November 1, 2000, through the merger of
the Electronic Industries Association of Japan
(EIAJ) and Japan Electronic Industries
Development Association (JEIDA).
World Lead-free Soldering Roadmap and Agree to
Eliminate Lead by 2005European legislation and
the JEITA roadmap will use a target of 0.1wt
percent. Lead-free Solder Alloy Selection The
type of solder composed of Sn-Ag-Cu is
recommended for board assembly
Environmental pressure to remove LEAD (Pb) PVC
Sleeving from components. Item defined as
LEAD-FREE if lead content is less than 0.2
(NEMI) or 0.1 (JEITA) of total (component) weight
61
ENVIRONMENTAL LEADFREE PVC - FREE
Complete elimination of lead from terminal finish
is need for compatibility to Lead-Free (Sn-Ag-Cu
or Sn-Zn-Bi) soldering processes
  • LEAD-FREE Terminal Finish Versions available
    today
  • MLCC (100 Sn)
  • Tantalum E-Cap (100 Sn)
  • Aluminum E-Cap (100 Sn Sn-Bi)
  • Film Cap (100 Sn Sn-Ag-Cu)
  • Chip Resistors Thermistors (100 Sn)
  • Inductors Ferrite Chip Beads (100 Sn Sn-Cu)
  • Diodes (100 Sn)

SMT Alum E-Caps Sn-Bi Sn-Zn-Bi group NEC,
Sharp, JVC
62
ENVIRONMENTAL PVC - FREE
Removing PVC Insulation Sleeving Aluminum E-Caps
63
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64
QUALITY CONTROL
  • Flow Chart
  • Calibration
  • Contract Review
  • Control of Non-Conforming Material
  • Corrective Action
  • Document Control
  • Handling, Storage
  • Packaging and Delivery
  • Inspection and Test Status
  • Inspection and Testing
  • Management Responsibility
  • Process Control
  • Product Identification and Traceability
  • Quality Audits
  • Quality Records
  • Quality System
  • Statistical Techniques
  • Training
  • ISO-90012000 Certification
  • Global Support Product Quality

Bruce Haskin Director of Quality Assurance NIC
Components Corp. (631) 396-7500 x
221 bhaskin_at_niccomp.com
65
FLOW CHART Customer Order QC Process
66
  • Calibration
  • NIC Components maintains and controls all
    Measurement and Test equipment used to ensure
    product quality by
  • Identifying the calibration requirements of this
    equipment, and ensuring that the equipment
    remains in a state of calibration throughout
    specified intervals and conditions of use.
  • Ensuring equipment is labeled with calibration
    status and next calibration due date.
  • Using qualified external calibration facilities
    for all calibrations. The company maintains
    certified calibration records, which are
    traceable to NIST standards.

67
  • Contract Review
  • All customer requests for quotations are reviewed
    by NIC Components to ensure that
  • The requirements are adequately defined and
    documented where no written statement of
    requirement is available for an order received by
    verbal means, NIC Components ensures that the
    order requirements are agreed upon before their
    acceptance.
  • NIC Components has the capability to meet the
    contract or accepted order requirements.
  • All special contract requirements, special
    instructions, quality requirements, and delivery
    requirements are carefully reviewed, to determine
    whether the company is able to meet these
    requirements.
  • Any requirements differing from those in the
    order are resolved.
  • After acceptance, any changes to the scope of
    the contract will force additional contract
    review.

68
Control of Non-Conforming Material A documented
system is in place to control non-conforming
material. The procedure outlines how
non-conforming material is segregated and
dispositioned. All identified non-conforming
material is segregated into the (RJ1) warehouse.
Material received into this warehouse code cannot
be inadvertently mixed or used as good inventory.
The Product Manager is responsible for the
disposition of non-conforming material identified
during receiving inspection. The VP of
Operations, Director of Quality Assurance, and
the Warehouse Manager are responsible for the
disposition of all other non-conforming material.
Records are maintained on all non-conforming
material.
69
Corrective Action The company maintains a system
for the timely corrective action of all
conditions detrimental to product and process
quality, including deficiencies encountered
during processing. Supplier, Customer and
Internal Audit corrective action systems are in
effect. The prime objective of the corrective
action system is to preclude the recurrence of a
nonconformance by identification and correction
of the root cause and contributing factors.
70
  • Document Control
  • The Director of Quality Assurance has overall
    responsibility for the creation, approval and
    issue of all QMS documents.
  • The Director of Quality Assurance is also
    responsible for ensuring that
  • Copies of appropriate documents are available at
    all locations where operations that can affect
    quality are performed.
  • Obsolete documents are promptly removed from all
    points of issue and use.
  • Changes to controlled documents are permitted
    only after formal submission to the Director of
    Quality Assurance, who has overall responsibility
    for approving all changes. He/she will consult
    with the party(s) responsible for adherence to
    the document before approving a change.

71
  • Handling, Storage, Packaging, Preservation and
    Delivery
  • Necessary protection of all products is provided
    to prevent damage, loss, deterioration, or
    substitution.
  • Product is packaged with materials necessary to
    prevent deterioration, corrosion, or handling
    damage.
  • A FIFO inventory usage system is in effect.
  • Packaging and marking of products is in
    accordance with specified requirements to assure
    proper identification, preservation, and
    segregation, including delivery to the customer.
  • Inspection and Test Status
  • A system is in place to identify product and
    customer orders throughout the inspection
    process. Inspection status is identified on our
    computer system from product receipt through
    final inspection.

72
Inspection and Testing Inspection and Test is
performed using documented procedures in the
following areas Receiving Inspection - A
documented system exists for receiving
inspection. 100 of all incoming receipts are
visually inspected for manufacturer's part
number, quantity, packaging, condition and
documentation. Based on receiving history,
suppliers are identified as "Skip Lot" and "Non
Skip Lot". All "Non Skip Lot" suppliers require a
more in-depth physical inspection. In-process
Inspection - Inspection is performed during the
picking process to identify product that does not
meet customer special requirements such as, date
code restrictions, revision levels, packaging,
and labeling. When an error is detected, the
product is moved to a "mark out" area-awaiting
disposition. Final Inspection - 100 final
inspection is performed on all orders prior to
shipment. Verification of manufacturer's part
number, quantity, date code, packaging, bar code
labeling, and customer specific instructions are
performed.
73
  • Management Responsibility
  • The Director of Quality Assurance is the
    Management Representative responsible for all
    matters related to quality and the Quality
    Management System (QMS).
  • The Director of Quality Assurance is a member of
    the company's senior management, and is afforded
    the authority, support, and resources necessary
    to adequately fulfill his/her responsibility.
  • The Director of Quality Assurance is charged with
    the following
  • Ensuring that the Quality System is established,
    implemented, and maintained in accordance with
    the requirements of ISO 9002.
  • Setting quality objectives with other management
    personnel.
  • Determining the root causes of non-conformances,
    initiating corrective / preventive action and
    verifying solutions.
  • Measure quality performance in key areas and
    review with senior management staff.
  • All managers and supervisors are responsible for
    ensuring that company quality policies are
    understood, implemented, and maintained
    throughout the organization.

74
Process Control A system is established and
maintained for monitoring all processing
operations. Documented procedures are developed
and maintained to ensure that material/product
are consistently delivered to meet customer
requirements. Product Identification and
Traceability The part number, lot number and
date code and a NIC internal item number identify
all products. Inventory is traceable from the
time of receipt to the time of shipment.
75
Quality Audits Internal quality audits are
performed to verify that all Quality Operating
Instructions are in compliance with the NI
Components QA Manual. The internal quality audit
addresses all clauses in ISO 9002. Personnel
independent of the function(s) being audited
perform audits. Corrective action requests are
generated on non-conformances, and corrective
action effectiveness is verified. Audit results
are reviewed with the area manager/supervisor and
distributed to upper management. Quality Records
Quality records are maintained for all quality
and inspection activities. Quality records are
filed and retained for auditing, tracking, and
reference purposes. Records are easily
retrievable and maintained under appropriate
environmental conditions. Records are kept on
file for a minimum of 5 years after the
conclusion of a contract or activity.
76
  • Quality System
  • The Quality Management System (QMS) is comprised
    of the following
  • The Quality Assurance Manual, which defines the
    policies relating to the elements of ISO
    90012000.
  • Quality Manual Procedures (QMPs) are the
    instructions written at the operator level to
    provide the operator with precise direction on
    how to perform his/her tasks.
  • Records of work and inspections performed.
  • Auditing of the system, to ensure compliance
    with procedures and the requirements of ISO
    90012000.
  • Documentation / Data control system.
  • Corrective / Preventive Action system.
  • Management Review.

77
Statistical Techniques Statistical techniques
are used to measure internal and external quality
data. The data collected is used to identify
trends, reject types, and when necessary, to
initiate corrective action. The Director of
Quality Assurance is responsible for creating
monthly reports to be reviewed with upper
management. The review is designed to monitor
quality performance and continuous improvement
efforts.   Training It is an essential
requirement of our Quality Management System that
all staff be suitably trained, and demonstrate a
satisfactory level of skill and knowledge in
their functional areas. Training records are
kept on file and updated accordingly.
78
ISO-90012000 Certification NIC has been ISO-9002
certified since February 01, 1996NIC received
ISO-90012000 certification on October 20th, 2002
Auditor Underwriter's Laboratories Inc.
Certification covers NIC facilities located
Melville, NY (USA)  San Jose, CA (USA) 
79
European Operations NIC Eurotech Ltd14 Top
AngelBuckingham Industrial ParkBuckingham MK18
1THUnited KingdomTel 44 1280 813 737Fax 44
1280 814 737 1 Supplier Quality Personnel on
Staff  
NIC Global Support Product Quality
e-mailGlobal Technical Support tpmg_at_niccomp.com
Japan Operations Nippon Industries (Tokyo,
Japan) 3 Supplier Quality Personnel on Staff
North American Operations Corporate Head
Quarters NIC Components Corp.70 Maxess Road
Melville, NY 11747Tel (631) 396-7500Fax (631)
396-7575 3 Supplier Quality Personnel on Staff
Taiwan Operations NIC - EIAN (Taiwan) 1 Supplier
Quality Personnel on Staff
Asia Operations   NIC Components Asia Pte
Ltd  701 Sims Drive, 07-01 LHK
BuildingSingapore 387383Tel 65-8441575Fax
65-8441646   1 Supplier Quality Personnel on
Staff
80
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81
NIC Global Logistics Locations
European Operations NIC Eurotech Ltd14 Top
AngelBuckingham Industrial ParkBuckingham MK18
1THUnited Kingdom
West Coast Operations NIC Components Corp.2070
Ringwood Avenue San Jose, CA 95131
Japan Operations Nippon Industries (Tokyo, Japan)
  • 3PL
  • Monterey, Mexico
  • Guadalajara,Mexico

Taiwan Operations NIC EIAN (Taipei, Taiwan)
North American Operations Corporate Head
Quarters NIC Components Corp.70 Maxess Road
Melville, NY 11747
  • Asia Operations  
  • NIC Components Asia Pte Ltd  701 Sims Drive,
    07-01 LHK BuildingSingapore 387383
  • Additional Sales Personnel in
  • Penang, Malaysia
  • Hong Kong
  • Shanghai,  China 
  •    
  • 3PL
  • Hong Kong

82
Material Information Flow
NIPPON INDUSTRIES CO., LTD. (NIC JAPAN) TOKYO,
JAPAN
NIC COMPONENTS CORP. TAIPEI, TAIWAN
JAPAN PRODUCTION
CHINA PRODUCTION
TAIWAN PRODUCTION
CHINA PRODUCTION
PRODUCTION FACILITIES
CORPORATE SALES MARKETING ENGINEERING, MIS
NIC COMPONENTS CORP. NEW YORK, USA
NEW YORK NORTH AMERICA
CALIFORNIA NORTH AMERICA
UK EUROPE
NIC STOCKING FACILITIES
SINGAPORE SE ASIA
NORTH AMERICAN CUSTOMERS
NORTH AMERICAN CUSTOMERS
EUROPEAN CUSTOMERS
SE ASIA CUSTOMERS
83
Global Support
Shared Unified Data-base Move programs builds
from location to location seamlessly
  • Single Global Part Numbers
  • No competing -disputing regional divisions

84
Global Support Network
NIC EUROTECH
NIC CA
NIC NY
NIC COMP ASIA
NIC NY
NIC EUROTECH
NIC EUROTECH
NIC CA
85
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