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Linear Product Sizing

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Optional Accessories ... Optional Accessories. Travel Lockout Device. Option for safety stop ... 3-way, 4-way or 5-way local auto/manual selector valve ... – PowerPoint PPT presentation

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Title: Linear Product Sizing


1
Linear Product Sizing Applications
  • Product and Market Overview

2
Market Segments Industries
  • Applications
  • Complete control solutions
  • Low Temp applications
  • Liquids Pipelines
  • Gas Pipelines
  • LNG Plants
  • FPSO
  • ANSI

Low Temp
  • Industry
  • Power
  • Pulp and Paper
  • Mining and Slurry
  • Pipeline, Transmission
  • Food and Pharmaceutical
  • Water Works, Desalination
  • Process, Petrochemical, Refinery
  • Off-shore (HIPPS, Ballast Systems)

Pipeline
LNG
FPSO
3
Application - Open Pedestal Mounting
4
Application - Closed Pedestal Mounting
5
Application - Close Coupled Mounting (Valve stem
by Bettis)
6
Application - API 6A Type Actuators (Valve Stem
Bonnet by Bettis)
7
Application - Knife Gate Mounting Arrangements
8
Application - Control Valve Applications
9
Application - Large Globe Valve Mounting
Arrangements
10
Application - Large Spring Return Models
52,000 x 12 Stroke
11
Application - Pneumatic On-Off Applications
12
Linear Applications, Hydraulic
13
Linear Applications - Desalination
PK Valve / Daelim / KOC Up to 1550 gal air
tanks Largest units 36 x 16 GVO-LP-SR-TDM 32 x
22 GVO-LP-DA-TDM
14
Linear Applications Off Shore
White Rose FPSO Orbit Valves CATS system -
Closed Loop - Speed Assist
15
Linear Applications - Retrofit
OSY Valves Non-vertical valve stem
16
Linear Applications Pipeline
Pipeline Valves Buried or above ground
17
Linear Applications
Globe Valves Dampers (trunion) Rising stem ball
valves
18
Linear Applications - Controls
  • Low Temp applications
  • Control solutions

19
Limit Switch / Position X-mitter Mounting
  • Honeywell
  • Westlock
  • Topworx
  • PF
  • Turck

20
Limit Switch / Position Transmitter Mounting
  • Fisher DVC
  • Rota LVDT
  • Resistive, Voltage, Current
  • Discrete

21
Applications Fire-proofing
  • K-Mass
  • Resin
  • Foil wrap
  • Fire Blankets

22
Valve characteristics
23
Direct and Reverse Acting Valves
Direct Acting Split Gate Extend stem to Open
Reverse Acting Slab Gate Extend stem to Close
Reverse Acting Through Conduit Slab Gate
Gate rises to Open
Gate rises to Close
24
Non-Rising Stem Valves
Direct Acting Wedge Gate
Direct Acting Slab Gate
25
Rising Stem Valves
Direct Acting Slab Gate
Direct Acting Wedge Gate
Reverse Acting Slab Gate
26
Rising Stem Valves
Rising Stem Ball Valve
Globe Valve
Direct Acting Knife Gate
27
Orbit vs TruSeal ( Twin Seal)
  • Mechanics of Actuation
  • Both valves require a lifting motion on the
    valve stem to disengage the seat and rotate the
    ball or plug
  • The mechanical twisting action required to turn
    the ball or plug is incorporated into the valve
    stem housing (referred to as the operator
    housing)
  • The Orbit valve uses a very steep cam slot (1)
    which supports actuation

Orbit Rising Stem Ball Valve
28
Orbit vs TruSeal ( Twin Seal)
  • The TruSeal valve uses a shallow cam slot when
    supplied with a manual handwheel (2)
  • The shallow cam slot does not support actuation
  • An automated TruSeal valve must be configured
    with a 404 Series operator housing, which has a
    steep cam slot
  • An existing manual TruSeal valve would require
    modifications for actuation
  • The General Twin Seal plug valve can not be
    actuated with the Bettis GVO linear actuator
  • Both the lift and twist motion must be generated
    by the actuator

TruSeal Rising Stem Plug Valve
29
Valve Action Thrust Definition
Valve Stem Action (Assuming Valve Stem Position is Vertical to the Ground) Valve Gate Action Valve Gate Action
Valve Stem Action (Assuming Valve Stem Position is Vertical to the Ground) Direct Acting Reverse Acting
Stem Going Down Start Close Break Open
Stem Going Down End Close End Open
Stem Going Up Break Open Start Close
Stem Going Up End Open End Close
30
Actuator Design Features
  • The GVO Series of linear valve actuators
    incorporates the following features
  • External tie bars allow contained release of
    energy in the event of over-pressure and allow
    ease of inspection and servicing
  • Spring rod nut is locked to prevents unauthorized
    disassemble of the spring cartridge
  • Adjustable travel stop for the rod-retract
    position piston bottoms out for the rod-extend
    position. For specific travel applications,
    consult factory
  • Removable mounting pedestal allows field adaption
    to the valve
  • Swivel stem connector for ease of installation
    and stroke adjustment
  • 70 durometer Nitrile seals are standard, other
    seal materials available upon request

31
Design Features (cont.)
  • Piston wear band, drive rod bushing and
    polyurethane rod wiper are standard for all
    models
  • Pneumatic cylinder material is hard anodized
    aluminum, 2 thru 8, and fiber composite for
    sizes 10 and above (Chrome plated carbon steel
    is available as an option).
  • Cylinder plate and endcap material is carbon
    steel optional aluminum for 2 thru 8
  • Cylinder plate incorporates a pneumatic
    distribution groove to maximize break-out thrust
  • Drive rod material is carbon steel chrome plated
    option for stainless steel
  • Factory finish is Bettis Orange gloss alkyd
    enamel to RAL 2002 (other colors and coatings
    available upon request)

32
Specifications and Certifications
  • The GVO Series of linear valve actuators are
    designed and manufactured as follows
  • Pressure rating of 150 psig MAWP (custom pressure
    ratings available)
  • Static pressure test to 225 psig
  • Standard operating temperature range -23º C to
    74º C (-10º F to 165º F)
  • Low temperature option available, -40º C to 65º
    C (-40º F to 150º F) for 2 to 14 type DA
  • XLT -46º C to 65º C (-50º F to 150º F) for 16
    to 24 type DA and all SR/FS models
  • High temperature option available, -17º C to
    204º C (1º F to 400º F)
  • NPTF cylinder porting, with side porting on the
    cylinder plate
  • Actuators designed and manufactured under an
    accredited ISO 90012000 QA program
  • Consult factory for CE compliant actuators

33
Actuator Types DA (Double Acting)
  • In DA actuators, the pneumatic or hydraulic
    supply fluid is required to move the piston both
    up and down.

Air / Hydraulic
Air / Hydraulic
34
Actuator Types SR (Spring Return)
  • In SR actuators, the supply fluid is required to
    move the piston up. The spring moves the piston
    down when the supply fluid is removed.

Air / Hydraulic
35
Actuator Types FS (Fail Safe)
  • In FS actuators, the supply fluid is required to
    move the piston down. The spring moves the piston
    up when the supply fluid is removed.

Air / Hydraulic
36
Bettis Linear Actuator Types
  • Double Acting
  • DA type
  • Spring Return
  • SR - Fail Extended
  • FS - Fail Retracted

FS
SR
DA
37
Valve Action Thrust Output (Springs)
Valve Gate Action Valve Gate Action Actuator Type and Position Actuator Type and Position Actuator Type and Position
Direct Reverse GVO-LP-DA GVO-LP-SR GVO-LP-FS
Start Close Break Open Extend Rod Spring Start Air Start
End Close End Open Extend Rod Spring End Air End
Break Open Start Close Retract Rod Air Start Spring Start
End Open End Close Retract Rod Air End Spring End
Valve Gate Action Actuator Type Actuator Type
Valve Gate Action GVO-LP-SR GVO-LP-FS
Direct Acting Fail Close Fail Open
Reverse Acting Fail Open Fail Close
  • The action of the valve must be matched to the
    corresponding thrust output position of the GVO

38
Optional Mounting Interface
  • The GVO linear actuator incorporates a standard
    open pedestal valve mounting adaption/interface
  • The welded pedestal is manufactured from 2 steel
    channels and is removable from the actuator
  • One end of the pedestal is machined for bolting
    to the GVO actuator
  • The opposite end can be supplied as a blank to be
    machined later and fitted to the respective valve
    off-site
  • If the valve top-works are provided with the
    order, the pedestal can be custom machined by
    Bettis
  • The open pedestal allows for easy visual position
    indication, access to packing glands and is
    suitable for installing a positioner and/or
    travel position switches

39
Optional Swivel Stem Connector
  • The GVO linear actuator can be supplied with, or
    without, the valve stem connector
  • If ordered, the valve stem dimensional
    information would be required and the valve-nut
    part of the connector would be machined at the
    factory to match the respective valve stem
  • The Bettis 3-piece swivel connector allows ease
    of assembly to the valve stem without the need to
    rotate the complete actuator as well as allowing
    for a certain degree of misalignment
  • The rod-extend travel adjustment (down stop) can
    safely be made after the actuator has been
    secured to the valve
  • Optional features include hammer-blow effect
    couplings, shear couplings, anti-rotation pin and
    travel position switch triggers

40
Pedestal with 3 Piece Swivel Connector Assembly
  • Welded connector
  • Allows easy assembly to valve stem
  • Allows travel stop engagement
  • Triggers limit switches
  • Allows over-thrust protection (Orbit valves)

41
Manual Jackscrew Override
  • The GVO Series of linear valve actuators are
    available with a unidirectional manual jackscrew
    handwheel override (-MJ) for emergency use when
    plant air or power gas is unavailable
  • The MJ override can also be used to hold the
    actuator in a particular position
  • For models where a jackscrew override is not
    feasible due to high thrust requirements,
    dimensional clearance or lack of accessibility, a
    manual hydraulic override is available
  • The MJ override is not available for type SR
    actuators

42
Hydraulic Manual Override
  • Available with a manual hydraulic override
    (-MH), bidirectional for double-acting and
    unidirectional for spring-return (type FS or
    SR)
  • The MH override can also be used as a dampener
    for precise control of the cylinder speed
  • Consult factory for availability on GVO-LP-DA
    models 2 through 14

-DA
-SR
43
Manual Hydraulic Override
44
Optional Accessories
  • The GVO linear actuators can be configured
    with various control accessories and related
    features such as
  • Power supply filter and/or pressure regulator and
    relief valve
  • Pneumatic switching relay, volume booster and/or
    flow control valve
  • Air fail-safe system for one or more emergency
    cycles, with double acting actuator
  • Mechanical or proximity type electric position
    switch for discrete (SPDT, DPDT) position
    indication, with CSA, UL or ATEX electrical
    certification

45
Optional Accessories
  • The GVO linear actuators can be configured
    with various control accessories and related
    features such as
  • Power supply filter and/or pressure regulator and
    relief valve
  • Pneumatic switching relay, volume booster and/or
    flow control valve
  • Air fail-safe system for one or more emergency
    cycles, with double acting actuator
  • Mechanical or proximity type electric position
    switch for discrete (SPDT, DPDT) position
    indication, with CSA, UL or ATEX electrical
    certification

46
Optional Accessories
  • Travel Lockout Device
  • Option for safety stop
  • Lock in open or closed position
  • Suitable for slab or wedge gate

47
Optional Accessories
  • Solenoid switching valve, AC or DC coil, with
    CSA, UL or ATEX electrical certification
  • 3-way, 4-way or 5-way local auto/manual selector
    valve
  • High or low static pressure pilot, single or dual
    set point
  • Pneumatic positioner or controller analog or
    digital
  • Fire-proofing to UL 1709
  • 42 minutes 2000º F hydrocarbon fire
  • K-Mass or E-Mat

48
Customized Linear Actuator Model Range
  • Linear Actuators
  • Current range of sizes
  • Double Acting Pneumatic
  • 3-1/2 to 48 Diameter LP-DA Single piston
  • 18 to 48 Diameter LP-DA Tandem piston
  • Double Acting Hydraulic
  • 3 to 24 Diameter HP-DA Single piston
  • Spring Return Pneumatic/Hydraulic
  • Spring End f 55,000 lbs for 14 stroke (nested
    springs)
  • Spring End f 110,000 lbs for 14 stroke (spring
    array)

49
NEW Standardized Linear Actuator Model Range and
Brochure
  • Product initiative to produce a
    comprehensive brochure to show a pre-designed
    range of pneumatic linear actuators, DA and SR/FS
  • Brochure lists 238 models, thrust output,
    dimensions and weights (for DA)
  • DA Incorporated new small cylinder design to
    cover 38 models, 2 thru 14 diameter
  • DA Existing large cylinder design covers 16
    thru 24 TDM for 35 models
  • SR/FS 6 spring thrusts over 29 spring sizes are
    matched with 10 cylinder diameters and 6 stroke
    ranges for a total offering of 165 models
  • Custom designed models are also available for
    specialized thrust or stroke requirements, API-6A
    actuators and linear hydraulic actuators
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