IE 551 Computer Control of Manufacturing Systems

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IE 551 Computer Control of Manufacturing Systems

• Richard A. Wysk
• Spring 2004

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Agenda

• Policies - This is a graduate engineering
  course, I do expect you to act like engineering
  students. Independent, diligent, creative,...
• Engineering ethics

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Overview

• What we will we be doing?
• IE551 is lots of fun. It may also be the most
  important class that you take.
• Manufacturing systems control is a difficult
  topic that has hindered the development of CIM
  implementation, e.g., as much as 80 of CIM
  systems cost can be control software usually
  50
• Control of the CIM lab system will be our focus
• I will treat you as a Project Manager

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Introduction

• What is a Manufacturing system?
• Interactions of many processes, products and
  design decisions made in the engineering of a
  product.
• Machine requirements planning
• Process planning
• Production planning
• Concurrent engineering

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Vocabulary

• Glossary of terms
• CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS,
  Simultaneous engineering, Concurrent engineering,
  Agile Engineering, Product Engineering, Process
  Engineering, Production Engineering, ...

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Goal and Objective

• GOAL -- Todays manufacturing engineer needs to
  identify and locate the most efficient method to
  produce a product (in-house or not)
• OBJECTIVE -- reduce time to market, increase
  quality, reduce cost, and operate in a tight
  capital environment

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Todays Situation

• Moving form paper driven systems or from
  stand-alone business and engineering systems
• Selling under-utilized resources to increase
  profit
• Terminate inefficient (non competitive)
  activities

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A Vision of Manufacturing Systems

• ENGINEERING
• the planning, designing, construction
  (manufacture),
• or management of machinery, roads, bridges, etc..

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A Vision of Manufacturing Systems (cont.)

• INTEGRATE
• 1. to make or become whole or complete.
• 2. to bring parts together as a whole.
• 3. to remove barriers imposing segregation.

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A Vision of Manufacturing Systems (cont.)

• INTEGRATED ENGINEERING
• planning, designing, construction and management
  of a product.

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Engineering
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Product Engineering
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Process Engineering
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Production Engineering
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A Vision of Manufacturing Systems (cont.)

• INTEGRATION ENGINEERING
• tools and techniques that can be used to assist
  in combining planning, design, construction and
  management of a product.

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A Vision of Manufacturing Systems (cont.)

• INTEGRATED ENGINEERING
• planning, designing, construction and management
  of a
• product.

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Concurrent or simultaneous engineering

• Performing all business activities in unison
• Making wise real-time economic decisions
• Team concepts

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Production Engineering Computer Control of
Manufacturing Systems

• Focus will be on finite state automata
• Building components include
• Product Engineering
• Process Engineering

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Manufacturing Research Laboratory

• 112 Leonhard
• Finalize layout
• Design fixtures
• Buffers
• Tooling

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Expectations

• Good Team players
• Competent engineers
• Project participants
• Complete a control system

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Project Requirements

• Development of team responsibilities
• Team members
• Team leaders
• Project plan