SCM Discrete Mfg

1
Discrete Manufacturing Whats New in R12
Tom Greene Principal Solution Consultant
2
Abstract Agenda

• ABSTRACT Discrete Manufacturing in R12 benefits
  from several valuable enhancements, including
• expanded genealogy tracking
• a new MES interface for expanded WIP control
• unified inventory tracking across Process and
  Discrete
• costing enhancements
• sub-ledger accounting
• and much more
• AGENDA
• Walk through all the new R12 features at a very
  high level
• Highlight in more detail the most notable ones
• Demonstrate the new R12 MFG MES

3
Safe Harbor Statement
The following is intended to outline our general
product direction. It is intended for information
purposes only, and may not be incorporated into
any contract. It is not a commitment to deliver
any material, code, or functionality, and should
not be relied upon in making purchasing decision.
The development, release, and timing of any
features or functionality described for Oracles
products remains at the sole discretion of
Oracle. You never saw me. I was never here. None
of this ever really happened. It was all a dream.
4
Some things will never changeMRP, ENG, CAP,
Mfg Sch are all unchanged in R12
5
R12 Inventory Overview
6
R12 Inventory Features

• Deferred COGS Recognition
• Depot Repair Enhancements
• Genealogy Enhancements
• Ledger Architecture Uptake
• Legal Entity Uptake
• Multi Org Access Control
• Enhanced Reservations
• Inventory Packing Slip
• Material Workbench Enhancements
• Organization Parameter Changes
• Asset Tracking Transaction Attributes
• Performance - Pick Release Parallelization
• Telecommunications Service Orders with Equipment

• Dual Unit of Measure Control
• Material Status Control
• Advanced Lot Control
• Picking Rules Enhancements
• Enhanced Manual Material Allocations
• Material Aging Workflow
• Support for Indivisible Lots
• Enhanced Lot Transactions
• Copy Organization Enhancements
• Telco Recurring Charges
• e-Tax

7
Serials and Lots now have status
8
R12 Discrete WIP Overview
9
Oracle Discrete Manufacturing Solution
Manufacturing Intelligence
Flexible, Mixed Mode Manufacturing
Repetitive
Flow / Lean
ETO ATO / CTO MTS
Standard Discrete
Lot-Based
Manufacturing Execution
Quality Mgmt
Analyze
Adjust
Sample
Lot / Serial Genealogy Tracking
Visibility from Shop Floor to Top Floor
Project Tracking
CONFIDENTIAL All capabilities and dates are for
planning purposes only and may not be used in any
contract
10
R12 Discrete Manufacturing Features

• Fixed Component Usage Independent of Build
  Quantity
• Optional Inclusion or Exclusion of Component
  Shrinkage in Material Transactions
• Inverse Component Usage
• Scheduling Workbench Enhancements
• Mobile Return of Assembly Reserved to a Sales
  Order
• Reservation of Discrete Job as Source of Supply
  through Inventory Reservation Form
• Reservation of Completed Serialized Assemblies
  through Inventory Reservation Form
• Serial-Lot Genealogy Enhancements  

11
Fixed Quantity Components
12
Reservations Against WIP
13
Serial / Lot Genealogy and TrackingAlways Know
the Source and Placement of Each Part
ManufacturingPartner
Ireland
Server (S.No. 512)
Suppliers
Storage (S.No. 929)
PCI Board (S.No. 717)
Boards R Us Denver, CO
Composition
Where Used
Disk Array (S.No. 892)
Memory (Lot No. 115)
CPU (S.No. 232)
Acme ChipFab 12
E. StorageAustin, TX
SKD Co.S. Korea
Disk B (S.No. 339)
Disk A (S.No. 676)
Nippon FabJapan

• Trace a customer shipment back to the original
  source
• Trace a lot or individually serialized product
  through supply base

14
Serial / Lot Genealogy and Tracking
15
R12 Quality
16
R12 Quality Features

• E-Records Usability Enhancement Redlining of
  Changes to E-Record
• ERES support for 21 CFR Part 11 Compliance in
  Service, Field Service Quality
• Genealogy Enhancements Output
• Quality Charts in HTML UI
• Quality Audits Solution
• Quality Enhancements for Multiple Organization
  Access Control
• Quality Enhancements for Process-Discrete
  Inventory Convergence
• Quality Integration for OPM Batch Process
  Nonconformance
• Quality Integration with Asset Operational Status
  
• Quality Integration with Depot Repair Tasks
• Quality Integration with Shop Execution
  Workstations in WIP, FLM, OSFM

17
HTML Quality Charts
18
Quality Audits
19
R12 Cost Accounting Overview
20
Comprehensive Costing MethodsAnalyze Product
Cost and Profitability

• Support for multiple costing methods
• Develop comprehensive standard or simulation
  product costs
• Rollup costs across the enterprise
• Costing transactions transparent to shop floor
  personnel
• Proactively identify, monitor, and analyze
  potential variances
• Track periodic average cost simultaneously with
  other methods
• Recognize COGS and revenues in the same
  proportion and accounting period

Standard
LIFO
FIFO
Average
Periodic Avg
Deferred COGS
21
R12 Cost Management Features

• Multi Organization Access Control
• Deferred Cost of Goods Sold
• Sub Ledger Accounting (SLA)
• Accrued Liability
• Period End Accrual for Receipts
• Periodic Average Cost Enhancements
• Inventory Value Report Enhancements
• Period Close Diagnostics
• Process / Discrete Inventory Transfer Accounting
• Supply Chain Cost Rollup Enhancements
• Fixed Components
• Component Yield

22
Report Enhancements
23
R12 Discrete MES
24
Oracle Manufacturing Execution Options
Confidently Deploy Oracle to Run and Monitor
Your Shop Floor
In-House Mfg
Outsourced Mfg

• Deliver Real-Time Shop Floor Visibility to
  Multiple Layers of Management
• Reduce TCO / Complexity via Integrated MfgMgmt
  Production Execution

with 3rdParty MES
MfgPartner
Use Directly
You
OracleDiscrete Mfg
ModelShopFloor
OracleDiscrete Mfg as the MES
Oracle/Legacy/ 3rd PartyMES
MES APIs
OracleDiscreteMfg
Legacy/3rd PartyMES
Share Info
Shop Floor
Shop Floor
Shop Floor

• Leverage Oracle Discrete Mfg on the Shop Floor in
  Any Capacity Gain
• Enterprise-wide quality mgmt with complete serial
  / lot genealogy traceability
• Complete configurations mgmt as designed, as
  sold, as built, as maintained
• Compliance with regulations such as RoHS and 21
  CFR Part 11
• Decision making through built-in business
  intelligence

25
Focus Discrete Mfg with MES Increase OPERATOR
Efficiency with Intuitive Workstation Displays
Dispatch list type
Authorization through badge number entry
Jobs not ready to betaken up for production
Work Content
26
Focus Discrete Mfg with MES Increase OPERATOR
Efficiency with Intuitive Workstation Displays
Work Content Actions
View Instructions
View Current Employees working
Work Content is all the information required to
perform work on an operation. It includes
component and resource requirements, work
instructions, attachments and other job property
information.
27
Focus Discrete Mfg with MES Empower
SUPERVISORS with Quick Access to Shop Floor Status
Exceptions-basedmanagement
View jobs in process and projected capacity
shortages with drill downs to dispatch list
CONFIDENTIAL All capabilities and dates are for
planning purposes only and may not be used in any
contract
28
R12 Flow, Project, OSFM Manufacturing Overview
29
Oracle Discrete Manufacturing Solution
Manufacturing Intelligence
Flexible, Mixed Mode Manufacturing
Repetitive
Flow / Lean
ETO ATO / CTO MTS
Standard Discrete
Lot-Based
Manufacturing Execution
Quality Mgmt
Analyze
Adjust
Sample
Lot / Serial Genealogy Tracking
Visibility from Shop Floor to Top Floor
Project Tracking
CONFIDENTIAL All capabilities and dates are for
planning purposes only and may not be used in any
contract
30
R12 Project Manufacturing Features

• Project Manufacturing Inquiry Enhancements 
• Purchasing Summary Lines in Project Mfg Inquiries
  
• Transfer Project Invoice Charges Enhancements
• Changes related to Multi-Org Access Control

31
R12 Flow Manufacturing Features

• Enhanced Flow Execution Workstation
• Fixed Component Usage Support
• Maintain Schedule Number when Rolling Schedules
  Forward

32
R12 Shop Floor Management (OSFM) Features

• Component Shrinkage
• Enhanced BOM to Capture Inverse Usage
• Enhanced Shop Floor Execution Capabilities
• Fixed Component Usage Support for Lot-Based Jobs
• Genealogy Enhancements
• Planning Enhancements for OSFM
• Sales Order Reservation for Lot-Based Jobs
• Support for Lot Attributes During Inventory Lot
  Transactions
• Support for Lot and Serial Controlled Assemblies
• Support for Partial Move Transactions
• Support for RosettaNet Transactions

33
R12 Purchasing Overview
Bonus!
34
Oracle Advanced ProcurementThe Integrated Suite
that Dramatically Cuts All Supply Mgmt Costs
Reduce Spend on Goods and Services
Spend Categories
SupplierCollaboration
CategoryManagement
SpendAnalysis
OnlineSourcing
Orders
Indirect Goods
SupplierPortal
Streamline Procurement Processes
Logistics
ApprovalRouting
TouchlessBuying
Automated Payment
Services
Settlement
EngineeredGoods
SupplierNetwork
Budget-BasedProcurement
ContractManagement
SupplierPerformance
ProfileManagement
DirectMaterials
Enforce Policy Compliance
35
R12 Purchasing Features

• Material Status Control
• Sub-lot Control
• Depot Repair Enhancements
• E-Business Tax

• Professional Buyer's Work Center
• Procurement for Complex Services
• Multi-Org Access Control (MOAC)
• Document Publishing Enhancements
• Communicate Document Attachments to Suppliers
• Maintain Sourcing Rules/ASLs for Agreement Items
• Support for Contractor Purchasing Users
• Compliance to Packaging Constraints
• Auto-Approval Tolerance for Change Orders
• eAM Support for Services Procurement
• Model Complex Pricing for Blanket Line Items
• Advanced Approval Support for Requisitions
• Subledger Accounting for Budgetary Control
  Actions
• New User Interface for Oracle Purchasing Setups

36
R12 Advanced Supply Chain Planning Overview
Bonus!
37
What does ASCP do?

• Oracle Advanced Supply Chain Planning (ASCP) is a
  comprehensive, internet-based planning solution
  that decides when and where supplies should be
  deployed within an extended supply chain (for
  example, inventory, purchase orders and work
  orders). This is the supply planning function.
  Oracle ASCP addresses the following key supply
  planning issues
• Purchased parts planning
• Capacity Modeling and Forecasting
• Supplier Demand Forecasting
• Production Planning and Scheduling
• Available to Promise calculation
• Sourcing Optimization, Supply Constrain
  Resolution
• Excess and Obsolete Planning and Simulation
• Distribution Planning

38
R12 Supply Chain Planning Features

• Distribution planning
• Item attribute simulation sets
• Sequence-dependent setups
• Gantt chart enhancements
• Order queries
• Reports
• Discrete Manufacturing integration enhancements
• Forecast spreading for Gregorian calendars

39
(No Transcript)