DFM Process for Electronics Mmanufacturers

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SMT Expert
Fast placement programming
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Business risk of manual placement programming
Who could commit correctness of each placement
program?
One wrong polarity error could bring business
risk of order cancel, discontinue cooperation
with your Top 1 customer.

• The polarity/rotation/offset for each part
  should be confirmed for placement program while
  it is inspected by eyes of the engineer/technician
  one by one.

• More and more NPI per week due to shorted product
  replacement cycle it could be several, couples,
  hundreds placement program to be prepared, and
  every PCBA contains hundreds and thousands
  components.

We are all human, not robot.
Manual program approach nobody could guarantee
the correctness of each placement program.
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Change from smart placement programming
Past
Yesterday
Today
Vayo customer solved this issue. Ex.
Venture/Compal/Intel/AlphaEMS/
They may still happen at your side.
Above issues puzzles most of us.
Vayo smart programming solution reduce your
business risk!
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Company introduction

• Founded on Jan of 2005, headquarter in
  China/Shanghai
• Dedicates to intelligent NPI software to
  accelerate design to manufacturing
• Fully in-house development, owns copyrights and
  patents
• Product installed gt20 countries and regions
  worldwide
• Strategy partnership with equipment and EDA
  provider Keysight/ViTrox/TRI/Fuji/Panasonic/Altiu
  m

gt10 years dedication on NPI technology brings up
the world-class product.
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Customer reference

• Vayo software products installed in gt20
  countries and regions world wide
• (China/USA/Mexico/Japan/Singapore/Malaysia/Thailan
  d/Vietnam/Philippine/Russia/India/Germany/UK/Roman
  ia/Spain/Taiwan/)

Telecom network Computer Consumer Automotive/ parts Energy/ Security/Medical Contract manufacturer Others Partner

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Customer Testimonials
We have been impressed with the product
capabilities, their communication and commitment
to supporting their products is truly world
class.
Vayo tool is a very intuitive and user-friendly.
You can match parts and pds visually and new pd
can be created easily. Part Data Editor and
Parts Verification ensure every location has
correct part, size and orientation.
Vayo tool has been extremely useful for us in
identifying assembly issues much ahead of the
actual assembly process. This has drastically
reduced holdups in the production line,
increasing our productivity.
From years of experience with DFT and CAD SW's,
VayoPro-Test Expert is the best. It is fast,
accurate and easy to use. Its DFT report is very
comprehensible for our customers.
We started with Vayo at year 2009 and has not
been turning back since then. What differentiate
Vayo from the rest is their willingness to listen
to customers needs with fast respond.
I was impressed by Vayo NPI tool, it is really
world class solution in the industry!
Murad Kurwa Senior Vice President
Kent Kim Vice President
David Kim Test Development Manager
Atar Mittal General manager
Eddie Chang SMT engineer
CHIA Kar Lin Head of Innovation Centre
Accelerator allowed us to reduce a lot the
quantity of mistakes in the projects and the time
required for their preparation.
by introducing Vayos intelligent software tool
it is now possible for operators to perform data
conversion requiring little skill, while reducing
the work time required to a fifth of what it was.
From the selection of Vayo solution on the year
of 2007, we are able to support these data source
whatever we receives what kind of data from new
customer, and then quickly complete placement
programming.
With VayoPro-Test Expert solution and great
support of Vayo team, we could accelerate our
product review for DFT (ICT/Boundary).
Communication is important for every filed, good
conversation shall bring joyful experience, Vayo
is such company we worked with!
The accelerator function could help us a lot on
component placement orientation, we don't need to
do mapping Gerber file and check placement
orientation one by one any more.
Tony Zhou CEO, IPC board director
Sergei Fedorov Product Director
Tong Chang Production Associate Manager
Mohamad Azlan Ahmad, GPEO-M PE,
CC Cho Sr. Manufacturing Engineer
Mitsuo Imai General manager
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Core product Intelligent NPI software for PCBA

• Reduce design mfg cycle 30-70
• Reduce quality defects 30
• Increase reliability 30
• Increase design and mfg efficiency 40
• Reduce design and mfg cost 20

Intelligent DFx analysis
PCB layout Eng., process Eng. NPI Eng.
NPINew Product Introduction
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Program output
Intelligent Accelerator
Document generation

• Job with PD (Flexa/SiplacePro/DGS/PT200)
• Job without PD (Juki, Yamaha, )
• Standard XY data

Offline programming

• Intelligent assign part data (Flexa/SiplacePro/DGS
  /PT200)
• Intelligent correct rotation/polarity/centroid

• Feeder loading list
• Assembly drawing
• Recipe validation

BOM import

• Correct rotation/polarity/centroid
• Intelligent panelization
• Intelligent capture mark

Program conversion

• Support dynamic format
• BOM validation
• CAD .Vs. BOM

CAD/Gerber source

• Fuji lt-gt Panasonic
• Yamaha lt-gt Siplace

SMT Expert Fast placement programming

• Support all CAD type
• Intelligent detection
• XY data Gerber

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Support CAD/Gerber data source

• Support all existing PCB CAD, intelligent detect
  file type

No CAD (File name) No CAD (File name)
1 Accel (.pcb) 14 Mentor (Neutral)
2 Cadence Allegro (.val, .cad) 15 DB (.tgz)
3 Cadence Allegro (.brd) 16 ODBxml (.xml)
4 Cadence Allegro (.fil,.fim) 17 OrCAD (.min
5 CR3000 (.BSF, .CCF, ) 18 ODBGateway (.odb)
6 CR5000 (.ftf, .pcf) 19 PCAD (.pdf)
7 Docica (.docica) 20 PowerPCB/PADS (.asc)
8 Fatf (.asc) 21 Protel (.pcb)
9 Gencad (.cad, .gen) 22 Protel3/Altium (.pcbdoc)
10 Gencam (.gcm) 23 TopCAD (.txf)
11 HPLink (.plk) 24 Unidat(.uni)
12 HP_EGS (.df) 25 Viscadif (.paf)
13 IPC356 (.ipc)

• Fast programming with XY data Gerber data
  source

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Automatic BOM Import Validation

• Support dynamic BOM content
• Excel, text
• BOM .Vs. CAD Validation
• Mismatch parts quantity
• Duplicate part number
• In BOM not in CAD
• Minimize human interfere errors
• BOM Comparison
• Export Internal BOM

Save gt70 manipulation cycle
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Offline correction for placement

• Offline correct rotation, polarity centroid
  (manually)
• Reduce inline fine-tune cycle, increase machine
  utilization

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Machine Program/Recipe Output

• Intelligent capture CAD data, assist PD
  generation
• Part body
• Pitch
• Pin element
• Polarity

• Placement Output PANASONIC, ASM/SIEMENS, FUJI,
  YAMAHA, JUKI, SAMSUNG, ...
• Standard XY coordinates data Output (PCB size,
  mark, parts name, position, angle, PN, shape, )

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Accelerator Intelligent Part Data Assignment

• Patent technology allow you to intelligently
  assign part data from existing PD library.
• Intelligently extract data from CAD, generate
  new part data quickly.

Efficiency improvement
(Accelerator approach only support Fuji,
Panasonic, ASM)
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Accelerator Intelligent correct mount center
Accelerator Approach
Traditional Approach
?
CAD
BOM
Design angle ? Mount angle
Accelerator
Output Mount Angle
Long programming cycle
Direct to Job
Offline fine-tune Inline fine-tune Errors remains
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Accelerator Intelligent correct mount center

• Intelligent correct part mount position

• Automatic convert pin 1 CAD data

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Accelerator NPI Efficiency Improvement

• Huge improvement to SMT/placement programming
• Offline stage improve gt80,
• Inline stage gt50

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Assembly Drawing

• Visible document for first article inspection
• Easy to config (color, fonts, style)
• Minutes to result, export to PDF format

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Feeder Loading List

• Configurable, Comprehensive
• Excel or Ascii format
• Customize to template with difference language

Save gt90 document making cycle, Minutes to result
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Machine Program Conversion
Fuji, Panasonic, ASM/Siplace, Yamaha,
Fuji, Panasonic, ASM/Siplace, Yamaha,
Save gt70 line transfer cycle
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Advanced Extension Data Validation

• Headache Program/recipe error caused by ECO
  change or manual fine-tune

• Solution Compare CAD, BOM, SMT program or feeder
  list and generate professional comparison report.

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SMT Expert
Function feature
Data source support CAD Cadence Allegro/OrCAD, Mentor/PowerPCB/Pads, Altium/Protel, Zuken CR3000/CR5000, ODB, GenCAD, FATF
Data source support Gerber Fast programming with XY data Gerber data source
Data source support BOM Powerful parser, support varies dynamic content
Fast programming Validation Automatic validate the correctness of CAD/BOM
Fast programming Fiducial Mark Intelligent capture Fiducial mark
Fast programming Link parts library Seamless transaction with placement part library (Flexa/SiplacePro/DGS/PT200), intelligent assign PD (PN match, shape match, graphic match, manual match), reuse existing part data, support new PD generation from the pad in CAD.
Fast programming Rotation correction Intelligent rotation/polarity correction (Flexa/SiplacePro/DGS/PT200)
Fast programming Panelization Intelligent generate panel based on CAD/Gerber, support manual panelization
Output With PD Support Flexa/SiplacePro/DGS/PT200 system
Output Without PD Support Juki (HLC ), Yamaha (YGOS), Samsung (SSA, PDW),
Output XY data Coordinates, rotation, shape, mark,
Other features Program conversion Import Flexa/SiplacePro/DGS/PT200/YGOS, export Flexa/SiplacePro/DGS/PT200/YGOS/PDW
Other features Document Intelligent generate loading list assembly drawing
Easy placement programming with SMT Expert!
Intelligent patented technology, placement
programming revolution!
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Business Advantage

• Enhance support to more data source, enhance NPI
  capability
• Fast equipment program preparation, save NPI
  cycle reduce inline fine-tune cycle and increase
  equipment utilization
• Automatic and simplify the process of program
  preparation, reduce human errors and decrease the
  qualification level of people
• Increase manufacturing capability, reduce cost.

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