Title: Common Laser Cutting Mistakes To Avoid
1Common Laser Cutting Mistakes To Avoid
- Laser cutting has certainly made the work of
cutting metals tremendously easy. But it doesnt
come without its own set of rules and guidelines
which one needs to follow to ensure the works is
done as per the requirements. Even the slightest
of mistakes can affect the proficiency of your
work and hinder optimum utilization of your
machine. - One of the biggest mistakes is not to go for
quality laser cutting machines and not keeping
the machine parts in top working condition. You
should use laser machines from a good brand and
also ensure that all the laser parts and
consumables are also in proper working condition. - In this article, we have listed some of the
common laser cutting mistakes which you should
avoid. - Not scaling your work piece
- You should always scale your drawing before you
set it up to be cut by the machine. The drawings
help you to ensure that the dimensions of your
work piece matches with the dimensions of your
machine. The scaling depends on the kind of
software you are using for the same. - Using invisible/less visible lines
- Though most manufacturers know the metal needs to
be marked, a few do not know that the machine
doesnt accept or detect light colors. Though the
color is not particularly defined, it is
recommended to use red lines because of their
high visibility. - Using the wrong sources to increase cutting speed
- Manufacturers often rely on high wattage to
increase their metal cutting speed. It should be
known that other factors can also significantly
affect the speed of
2- your cutting. The efficiency of the optical
system of your laser cutting machine also
determines the speed of your work. By improving
the way your laser cutter focuses on the beam,
you can speed up your work without incurring
extra electricity costs. - Opting for a dedicated air supply system
- Some laser cutting machines can work on ordinary
air during operation. A compressor setup in the
manufacturing unit/workspace supplies this air to
the machine. Some manufacturers increase their
costs by employing separate compressors for laser
cutting. Instead of spending extra here, you can
connect a supply hose to another compressor that
supplies air to other operations in the workshop. - Removing the workpiece hastily
- Workers often show carelessness while moving the
material from the laser cutting machine. A slight
ignorance can hit the head and cause damage to
the machine or can knock the laser head out of
alignment. These are small things but worth
noticing to avoid damage to your machines. - Not Using Margins
- Dont forget to allow margins and boundaries for
cutting areas of your metal work piece. Etching
is to be placed in a separate layer. Following a
standard layout like this makes your laser
cutting more efficient. - ? Keeping the machine unattended/ Too many people
loitering - Even though your work is automated, the cutter
shouldnt be unattended until the cutting process
is complete. Other people shouldnt loiter around
the machine as it may cause serious safety
hazards. Workers or other people shouldnt be
allowed to take or keep food and drinks near the
laser cutting machine.
3Even though the above mentioned things are very
minute, it can be reasons for bigger (and bad)
things. So, these instructions should be passed
on to everyone working in your manufacturing unit
to maintain the efficiency of your work and keep
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