5 Ways to Improve your Flow of Laser-cut Parts

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5 Ways to Improve your Flow of Laser-cut Parts
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Being a fabricator is not an easy job. One of the
hardest tasks you might have is to maintain the
efficiency of your laser cut machine. And you
can do so by following adequate steps to improve
the flow of laser-cut parts through a fabrication
shop. Using quality parts like Bystronic laser
parts, Mazak laser parts will benefit you for a
streamlined flow. Here is how you can speed up
your laser production by maintaining the flow of
laser cut parts.
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• Shop Layout
• From all the areas of concern, it is most
  important that the layout you are working is
  efficient. Your shops layout can make or break
  even the most versatile production plan. A point
  to note is that the more time your parts spend in
  transit or waiting for delivery, your overall
  efficiency will reduce and can affect the
  production and overall the plant.
• In the ideal scenario, the incoming material
  should load directly into or nearby the main
  machinery and all the secondary operations
  should happen near the laser output area. You
  must be wondering this is such an obvious thing.
  But sometimes fabricators do not pay much
  attention to the layout while installing the
  laser machine. To overcome this layout mistake,
  usually, fabricators or owners use a patchwork
  approach. And when a patchwork approach to shop
  is inefficient, the entire shop layout would
  need a redesign.
• Any layouts basic objective is ensuring the
  smooth flow of work, material, parts, and
  information through a system. When you
  understand the overall flow of the shop, it can
  help the material move efficiently.
• Proper Maintenance
• It is important to consider that maintenance is
  an equally important part when it comes to laser
  machinery. To be honest, some fabricators dont
  pay much attention to the

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• maintenance of their parts. Unless they
  experience some problems in the speed or
  accuracy, they will not feel obligated to
  maintain their lasers or their quality Amada
  parts.
• It is important to stay on top of the recommended
  maintenance activities. Because once a problem
  occurs, the equipment operator wont be that
  much more productive. You dont have to pay much
  attention because todays manufactured lasers
  come with enhanced options that make it easier
  to practice healthy maintenance. You can schedule
  and set a regime that allows you to stay on top
  of your maintenance schedule.
• Programming
• It becomes crucial to program automated material
  and part handling, majorly for maintaining
  efficiency. In the production industry, it has
  become a necessity to have automation. It yields
  double or triple results. A shop that upholds a
  manual sheet can vastly have different outputs
  than a shop that has a completely automated
  system.
• To help avoid downtime, it is necessary to
  optimize your plant layout, maintaining your
  equipment on a schedule, programming, and
  automation, monitoring your production.
• In the past years, program software developers
  used such algorithms that homed parts with as
  little waste as possible. This saves you more
  money which means more money left in

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• the pocket of the manufacturer. It is important
  to maintain integrity in laser nests while
  unloading them automatically so that they can
  render at various locations. It is true in cases
  where high-capacity carts are in use. Because a
  stack of cut sheets can become a tangle of parts
  and scrap.
• Automation
• Technology never stops providing better tools for
  increased efficiency in the workflow. After
  optimizing your shop layout, performing
  maintenance and programming, it is important to
  set out to stride toward laser automation.
• If you can operate your industrial laser with 50
  percent efficiency then it is pretty much good!
  The most common beam-on times for an average mix
  of materials have hovered between 30 and 40
  percent historically. But your laser could be
  capable of more than that. If you add a very
  basic load and unload automation system, it can
  increase your beam-on time to more than 80
  percent.
• If you use standard cart unloading, it might
  create denoting bottlenecks which can delay the
  arrival of parts downstream. Conveyors are
  popular as they allow denesting to occur at the
  same rate as production. It enables you to react
  more quickly to production issues. It gives you
  more time to downstream operations.

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• Monitoring the Production
• To make some revolutionary improvements to your
  laser-cut-part flow, it is important to
  understand and track all the jobs. When you get
  statistics like beam-on-time, transit delays,
  maintenance schedules, and process bottlenecks,
  it can help you in achieving continuous
  improvement.
• There some laser cutting equipment that comes
  with a production monitoring option. When there
  are robust production monitoring and support
  system intact, you can design and provide
  transparency to your machine process anytime. it
  will enable you to achieve real-time access to an
  extensive amount of data through your desktop or
  mobile device. To find quality laser parts you
  can go for Bystronic laser parts and Mazak laser
  parts for the quality outputs.

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