Title: Streamline Testing and Release for MMF
11. Background Targets
Project Title Streamline testing and release for
MMF
Company Name BIOCON LTD
Gemba QUALITY CONTROL-BIOCON CAMPUS
GKW Dates 5th Nov TO 6th September
To reduce FP testing time in MMF from current avg of 6.89 days to 5 days
Team NameImmuno Members (L-R) Applachari,Praveen,Sunil,Vijay and Babu
Current Situation Target
- Concerns / Issues Needing Attention
There is variation in FP test times from 3 days to 9 days
Consumption of chemical
Man power under training
22. Data Collection Analysis
- Concerns / Problems needing attention
- Large variations in test completion days.
- Average 6.9 Days
- High consumption of chemicals
33. Before After Process Mapping
4 4. Results non monetary benefits
Control Point Before Kaizen Target After Kaizen Improved One time Financial Benefit Annual Benefit (Money Value)
Av. Batches within 5 days 37 100 88 51
Check Points
Batch completion days 6.9 5
5S Audit score 60 90 90 30
Capacity in No of batches per month 20 25 25 33
Target vs Result Trend Graph Control Point
Improved work place
Team spirit
55. Monitoring through Gemba Obeya graphs
- Double click on sheet to edit