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You Decide Well Provide

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minimum: as low as 10' AFF. maximum: light level will dictate. Linear ... minimum: 13' 18' AFF. with aluminum reflectors (lamp brightness may pose a glare ... – PowerPoint PPT presentation

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Title: You Decide Well Provide


1
You Decide Well Provide
  • Evaluating Choices in High Bay Lighting

2
Just Two Choices?
3
Current Questions
  • Are the new Linear Fluorescent High Bay fixtures
    a good choice for high bay lighting
    applications?
  • Are the Linear Fluorescent products appropriate
    for all types of high bay applications?
  • Is Metal Halide no longer a good source for these
    types of applications?
  • If I choose a Metal Halide fixture, what is the
    best system to choose?
  • If I choose a Linear Fluorescent fixture, what
    are appropriate mounting heights?

4
Todays Discussion
  • Lamp, Ballast and Fixture System Characteristics
  • Prismatic High Bay and Aisle Light fixtures
  • Standard Metal Halide with CWA ballasts
  • Pulse Start Metal Halide systems with 277v
    Reactor ballasts
  • Pulse Start Metal Halide systems with Electronic
    ballasts
  • Linear Fluorescent High Bay fixtures
  • 32-watt T8 and 54-watt T5HO systems
  • Applications
  • Open Area New and Retrofit
  • Warehouse Aisle Lighting New and Retrofit
  • Beta Lightings New Linear Fluorescent High Bay

5
Fixture System Comparisons
22 Prismatic BBL High Bay
  • 400w MH CWA Ballast
  • 400w PSMH 277 Volt Reactor Ballast, and
    Electronic Ballast
  • 320w PSMH 277 Volt Reactor Ballast, and
    Electronic Ballast
  • 250w PSMH 277 Volt Reactor Ballast

Aisle Light BBS High Bay
  • 400w MH CWA Ballast
  • 400w PSMH 277 Volt Reactor Ballast, and
    Electronic Ballast
  • 320w PSMH 277 Volt Reactor Ballast, and
    Electronic Ballast
  • 250w PSMH 277 Volt Reactor Ballast

Linear Fluorescent High Bay
  • 32w T8 6-lamp with Instant Start Ballast
  • 54w T5HO 4- or 6-lamp with Programmed Start
    Ballast

6
Metal Halide Systems
Common Characteristics
  • The small lamp/arc tube size allows for excellent
    optical fixture design
  • Puts the light where you want it
  • Good initial fixture light output
  • 63 to 77 LPW for the Total Fixture System
  • More lumen depreciation than fluorescent lamp
    systems
  • Worst - standard metal halide with CWA ballast
  • Slightly better - PSMH with CWA ballast
  • Better - PSMH with 277v Reactor ballast
  • Best - PSMH with Electronic ballast
  • Limited to 50 power on Bi-level systems

7
Linear Fluorescent Systems
Common Characteristics
  • The Larger Size Lamp is Harder to Control for
    Optical Design
  • The smaller T5HO is better than the T8
  • Very Good Initial Lumen Output
  • 75 to 80 LPW for the total fixture system
  • But, less total lumens per lamp - more
    lamps/fixture
  • Very Low Lumen Depreciation
  • Excellent mean light output throughout life
  • Mean lumens are 95 of initial
  • End of life lumens are 90 of initial
  • Fixtures are Larger Than Those Using Metal Halide

8
Light Output vs Temperature
MH and PSMH are not Temperature Sensitive.
Linear Fluorescent is Very Sensitive.
MH
T8
T5HO
9
Lamp Output vs Temperature
All Lamps are Calibrated by the Testing
Laboratories at 25C before being placed in
Fixtures.
MH
T8
T5HO
10
Fixture Output vs Temperature
The Lamp Temperature will Rise Inside the Fixture
Resulting in a Change in Light Output.
MH
T8
T5HO
11
Fixture Output vs Temperature
Fixture Light Output varies with Temperature when
using Fluorescent Lamps.
MH
T8
T5HO
12
Lamp Life and Starting
The Life of Metal Halide and Fluorescent Lamps
are Affected by the Number of Times They are
Started.
13
Key System Characteristics
14
400w Probe Start Metal Halide
Probe Start MH with CWA Ballast
  • Lowest first cost per fixture
  • Poorest Mean Lumens of all systems
  • Mean lumens only 65 of initial
  • End of life lumens only 45 of initial
  • Low Lumen Maintenance requires more fixtures to
    achieve design light levels
  • Not necessarily lowest first cost for entire
    project
  • Highest total cost for most applications

15
Fixture Lumen Maintenance
Probe Start MH with CWA Ballast
400w MH
16
Pulse Start Metal Halide
Pulse Start MH with Reactor Ballast
  • Better mean lumens than CWA
  • Less installed fixtures
  • Lower installed project cost
  • Lower energy costs
  • Look at the 320w PSMH
  • 15 more mean lumens than a 400w MH with CWA
    ballast!
  • 8-15 fixture price premium
  • Fewer fixtures make initial costs lower
  • Good 10-year operating costs

17
Fixture Lumen Maintenance
Pulse Start MH with Reactor Ballast
400w PSMH Reactor
400w MH
18
Fixture Lumen Maintenance
Pulse Start MH with Reactor Ballast
400w PSMH Reactor
320w PSMH Reactor
400w MH
250w PSMH Reactor
19
Pulse Start Metal Halide
Pulse Start MH with Electronic Ballast
  • Best system performance of metal halide fixture
    choices
  • Lowest operating costs of metal halide fixture
    choices
  • Fewest fixtures required for a given mean light
    level
  • High ballast cost
  • An excellent choice when ballast prices decline

20
Fixture Lumen Maintenance
Pulse Start MH with Electronic Ballast
400w PSMH Electronic
400w PSMH Reactor
400w MH
21
Linear Fluorescent High Bay
6-lamp 32w T8 with Instant Start Ballast
  • Excellent mean (95) and end of life (90)
    lumens
  • Very low Life Cycle Costs in most applications
  • Life dramatically affected by number of starts
  • 3 hrs/start 20,000 hours
  • 15 min/start 10,000 hours
  • Mounting Heights
  • minimum as low as 10 AFF
  • maximum light level will dictate

22
Linear Fluorescent High Bay
4- or 6-lamp 54w T5HO with Programmed Start
Ballast
  • Excellent mean (95) and end of life (90)
    lumens
  • Very low Life Cycle Costs
  • Best system choice for Bi-level Systems in
    Warehouses
  • Lowest energy costs
  • Life affected by number of starts
  • 3 hrs/start 20,000 hours
  • 15 min/start 11,000 hours
  • Smaller size lamp allows for better optical
    design compared to T8 lamp
  • More flexibility, better distributions

23
Linear Fluorescent High Bay
4- or 6-lamp 54w T5HO with Programmed Start
Ballast
  • Mounting Heights
  • minimum 10 15 AFFwith white or prismatic
    lens reflectors
  • minimum 13 18 AFFwith aluminum reflectors
    (lamp brightness may pose a glare problem at
    lower mounting heights)
  • maximum light level will dictate

24
Fixture Lumen Maintenance
Linear Fluorescents
6-lamp T5H0
6-lamp T8
4-lamp T5H0
400w MH
25
Fixture Lumen Maintenance
Comparing all Systems
400w PSMH Electronic
6-lamp T5H0
400w PSMH Reactor
320w PSMH Reactor
6-lamp T8
4-lamp T5H0
400w MH
250w PSMH Reactor
26
Primary System Characteristics
Where Do I Start?
  • Mean Lumens at 40 of rated life
  • End-of-Life Lumens
  • Most users do not maintain their lighting systems
    - therefore, the light levels are typically
    below the designed mean level.
  • Metal Halide lamps will continue to operate past
    end of rated life at even lower output.
  • Impact of Ambient Temperature
  • Maintenance Issues
  • Number of fixtures and lamps per fixture
  • Cost of replacement lamps and ease of fixture
    cleaning
  • Ballast temperature limits
  • Fixtures designed with optimal thermal properties

27
Secondary Characteristics
Other Considerations
  • Bi-Level Operation
  • Power consumption at low setting
  • Metal Halide limited to 50, Fluorescent is 0
  • Ceiling Obstructions (Sprinklers or HVAC)
  • Frequent Power Failures
  • Number of Operating Hours
  • Cleanliness of Environment
  • Color Rendering
  • Color Temperature
  • 3000K vs 4000K

28
The Final System Choice
What is Most Important?
  • Initial Installed Cost
  • Fixture cost and number of fixtures
  • Initial cost for project
  • Annual Operating Cost
  • Energy usage and cost
  • Maintenance costs
  • Total Cost Initial Installed Annual Operating
    Cost
  • Impact of the Ambient Temperature Environment

29
Applications
New Installation vs. Retrofit
  • New Installation Considerations
  • Designed to a given mean light level
  • Initial cost important
  • Life cycle costs should be most important
  • Retrofit Installation Considerations
  • Usually swap fixtures one-for-one
  • 400w MH set as benchmark
  • Energy savings and rebate incentives

30
Utility Rebates
Rebates provide incentives
  • Rebates help save energy and will reduce payback
    periods.
  • Demand side management is still important.
  • Many states currently have programs in place
    through utilities
  • Alaska, California, Connecticut, Florida, Hawaii,
    Idaho, Indiana, Iowa, Maine, Massachusetts,
    Minnesota, New Hampshire, New Jersey, New York,
    Oregon, Rhode Island, South Dakota, Texas,
    Vermont, Utah, Washington among others
  • Check with your local utilities to see what they
    may have available.

31
New Installations
Open Areas and Warehouse Aisles
  • Open Areas 100,000 square foot x 25 space
  • Continuous operation without Bi-level control
  • One start per day
  • Warehouse Aisles 10x 500x 30 space
  • Excellent candidate for occupancy sensor control
    with Bi-level systems (many starts per day
    possible)
  • MH and PSMH
  • Uses approximately 50 power in low mode
  • Fluorescent Systems
  • Can be turned completely off when no occupancy
    sensed
  • Uses 25 of power by leaving half the lamps on
    for every other fixture down an aisle for
    stumble light

32
New Installations
Lamp and Ballast Combinations Considered
Open Area
All lamps at 25C - 100,000 square foot space,
25 ceiling height, BOF 22, reflectances
50-30-20
33
New Installations
Initial Cost Comparison
Open Area
All lamps at 25C - 100,000 square foot space,
25 ceiling height, BOF 22, reflectances
50-30-20
34
New Installations
3 Year Energy Savings Compared to 400w MH
Open Area
All lamps at 25C - 100,000 square foot space,
25 ceiling height, BOF 22, reflectances
50-30-20
35
New Installations
3 Year Total Cost Savings over 400w MH
Open Area
All lamps at 25C - 100,000 square foot space,
25 ceiling height, BOF 22, reflectances
50-30-20
36
New Installations
3 Year Total Costs - Mean vs End of Life Lumens
Open Area
37
New Installations
Lamp and Ballast Combinations Considered
Warehouse Aisle
All lamps at 25C - 10x 500x 30 aisle with
racking, BOF 28, reflectances 50-30-20
38
Aisle Light High Bay
Pulse Start MH with 277v Reactor Ballast
  • Excellent optical performance for aisle lighting
  • Fewer fixtures required than with a typical
    Prismatic High Bay
  • Energy saving opportunity with retrofit
    applications
  • 250w PSMH Aisle Light can replace 400w MH
    fixtures and achieve better mean footcandle
    levels

39
New Installations
Initial Cost Comparison shows cost adder for
Bi-Level
Warehouse Aisle
All lamps at 25C - 10x 500x 30 aisle with
racking, BOF 28, reflectances 50-30-20
40
New Installations
3 Year Energy Savings Compared to 400w MH
Warehouse Aisle
All lamps at 25C - 10x 500x 30 aisle with
racking, BOF 28, reflectances 50-30-20
41
New Installations
3 Year Total Cost Savings over 400w MH
Warehouse Aisle
All lamps at 25C - 10x 500x 30 aisle with
racking, BOF 28, reflectances 50-30-20
42
Retrofit Installations
Energy Savings Potential
  • Newer lamp and ballast technologies save energy
  • Local energy rebates reduce payback period
  • One-for-one fixture swap
  • Initial cost per fixture
  • Look at big picture instead, including payback
    times
  • Ambient temperature concerns
  • Designed light levels
  • 4-5 year old 400w MH CWA systems are 40-50 below
    initial light levels, and 10-20 are below
    designed light levels
  • Linear fluorescent high bay fixtures can replace
    existing fixtures with similar designed light
    levels

43
Retrofit Installations
Lamp and Ballast Combinations Considered
Open Area
289 fixtures 100,000 square foot space, 25
ceiling height, BOF 22, reflectances 50-30-20
44
Retrofit Installations
Initial Cost Comparison
Open Area
289 fixtures 100,000 square foot space, 25
ceiling height, BOF 22, reflectances 50-30-20
45
Retrofit Installations
1 Year Energy Cost Savings
Open Area

289 fixtures 100,000 square foot space, 25
ceiling height, BOF 22, reflectances 50-30-20
46
Retrofit Installations
Lamp and Ballast Combinations Considered
Warehouse Aisle
Note The Bi-Level option always saves more
energy and has about a 2-year payback with the
present assumptions
31 fixtures 10x 500x 30 aisle with racking,
BOF 28, reflectances 50-30-20
47
Retrofit Installations
Initial Cost Comparison shows cost adder for
Bi-Level
Warehouse Aisle
31 fixtures 10x 500x 30 aisle with racking,
BOF 28, reflectances 50-30-20
48
Retrofit Installations
1 Year Energy Savings
Warehouse Aisle
31 fixtures 10x 500x 30 aisle with racking,
BOF 28, reflectances 50-30-20
49
The Next Generation Linear Fluorescent High
Bays May Be Surprising You
50
Beta Linear Fluorescent
The Best!
  • T8 T5HO available in both 4- 6-lamp
    configurations
  • Excellent optics
  • T8 Wide and Medium distributions

51
Beta Linear Fluorescent
6-lamp T8 with Wide Distribution
6312 cd
  • Good horizontal distribution
  • Low brightness
  • Excellent for lower mounting heights

4734 cd
3156 cd
1578 cd
Blue SC 1.24 0-180 (along) Red SC
1.46 90-270 (across) Black SC 1.48 45-225
(diagonal)
52
Beta Linear Fluorescent
6-lamp T8 with Medium Distribution
7538 cd
  • Good cutoff
  • Again, low brightness
  • Excellent for aisle lighting

5653 cd
3769 cd
1884 cd
Blue SC 1.24 0-180 (along) Red SC
1.16 90-270 (across) Black SC 1.28 45-225
(diagonal)
53
Beta Linear Fluorescent
The Best!
  • T8 T5HO available in both 4- 6-lamp
    configurations
  • Excellent optics
  • T8 Medium and Wide distributions
  • T5HO Medium and Narrow distributions

54
Beta Linear Fluorescent
4-lamp T5HO with Medium Distribution
6800 cd
  • Good cutoff
  • Again, low brightness
  • Excellent for aisle lighting and higher mounting
    heights

5100 cd
3400 cd
1700 cd
Blue SC 1.34 0-180 (along) Red SC
1.50 90-270 (across) Black SC 1.52 45-225
(diagonal)
55
Beta Linear Fluorescent
4-lamp T5HO with Narrow Distribution
6312 cd
  • Excellent optical control
  • Excellent cutoff
  • Glare control
  • Excellent for open areas and higher mounting
    heights

4734 cd
3153 cd
1578 cd
Blue SC 1.24 0-180 (along) Red SC
1.44 90-270 (across) Black SC 1.46 45-225
(diagonal)
56
Beta Linear Fluorescent
The Best!
  • T8 T5HO available in both 4- 6-lamp
    configurations
  • Excellent optics
  • T8 Medium and Wide distributions
  • T5HO Medium and Narrow distributions
  • Downlight Uplight options

57
Beta Linear Fluorescent
4-lamp T8 or T5HO
58
Beta Linear Fluorescent
6-lamp T8 or T5HO
59
Beta Linear Fluorescent
The Best!
  • T8 T5HO available in both 4- 6-lamp
    configurations
  • Excellent optics
  • T8 Medium and Wide distributions
  • T5HO Medium and Narrow distributions
  • Downlight Uplight options
  • Thermally-optimized design
  • Optional integrated Bi-level control
  • External selector-switch with two options
  • 360 motion sensor
  • High-quality, well-known components and
    materials
  • Multiple mounting options

60
Questions Answered
  • Are the new Linear Fluorescent High Bay fixtures
    a good choice for high bay lighting applications?

  • Yes! Especially in retrofit applications with
    controlled ambient temperatures.
  • Are the Linear Fluorescent products appropriate
    for all types of high bay applications?
  • Not all remember to note any ambient
    temperature issues, ceiling obstructions, optical
    distribution, and color rendering.
  • Is Metal Halide still a good source for these
    types of applications?
  • MH is still a good choice, especially when
    choosing PSMH systems.

61
Questions Answered
  • If a Metal Halide fixture is chosen, which system
    is best?
  • Look to PSMH, and soon the electronic ballasts
    will come down in price.
  • If a Linear Fluorescent fixture is chosen, what
    are the appropriate mounting heights?
  • T8 fixtures typically, 10 12 is the minimum
    recommended mounting height, and the maximum will
    be dictated by the light level you are looking
    for. If you need a high light level, you may find
    that there are too many fixtures needed to
    achieve it and a MH system may be a better choice
    for initial cost and energy usage.
  • T5HO fixtures 10 minimum mounting height when
    using the prismatic and white reflectors for task
    lighting 13 with the aluminum reflector.
    Perhaps higher depending on the desired light
    level. The maximum will be dictated by the light
    level you are looking for.

62
An Idea in Closing!
  • Over 40 million of the original 400w MH lamps are
    still in operation today.
  • Factories
  • Warehouses
  • All of these original systems can be replaced
    with any of the newer systems that were shown
    today.
  • Significant operating cost savings are possible.

What a Great Business Opportunity!!!!
63
Thank You
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