Title: Follow These Tips to Revamp Your OId Press Brakes
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Follow These Tips to Revamp Your OId Press Brakes
Amada Press Brake for Sale search online and
you will find several press brake owners who
have put their old press brakes on sale.
Probably they have decided to get rid of their
old press brakes and installing a new machine
with new brakes. If you think that the old ones
are of no use, you might be wrong. There are
several ways to enhance the productivity of your
current press brake by revamping it with
additional parts. By doing so, you will not only
improve the production levels but also save time
and energy of the operators.
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As the first step, you need to find out what type
of retrofits and replacement parts are available
in the market and how would they be useful for
your machine. Amada machine replacement parts
are quite popular for their superior and
long-lasting quality. But before you start
retrofitting your old press brakes, there are
certain tips you need to follow. Some of them are
given below Know Your Press Brake Well Lets
say your machine has a mechanical press brake
with a clutch and a flywheel. During such times
you can add a stand-alone CNC back gauge system
to your machine. In this case, the option of RAM
programmability would not work for you. When it
comes to accuracy, Mechanical press brakes are
irreplaceable. This is because their tonnage is
derived due to the rotation through its bottom
dead center. They are used a lot for coining
operations. If you have a hydraulic press brake,
you should know that they use mechanical
linkages for intensifying the force of its
working. Their ram repeatability is of 0.002
inch. As they make use of hydraulics,
transducers and restrict the switches from
regulating the ram position and force, the third
party
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- retrofit firms can interface their workings by
providing a manageable speed and position. - Test Machines Mechanical, Hydraulic and
Electrical Condition - Before you order for new Amada machine
replacement parts, it is important for you to
examine the condition of your machine. Heres
what you should look into - Accuracy of Your Ram
- First things first, you need to check if your ram
is accurate and leveled on both the sides. Your
press brakes accuracy is dependent on your
current bending methods. So, ask yourself
whether you are bottom bending, airbending or
coin bending. If your current bending method is
providing you with superior quality results,
theres no need to replace the press brake. You
just need to replace the needed part at
cost-effective rates and youre done!
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- Pedestal Control
- Next, check if your foot pedal or pedestal
control is working properly. Several original
equipment manufacturers find it difficult to
find these components. However, if they search
for them proactively, they would be able to find
a press brake retrofit. If you want good quality
retrofits, you can search with the term Amada
press brake for sale and you will find several
companies that provide with new and used press
brakes. - Press Brake Control
- Find out if the programmable control head drives
all the press brake functionalities. Also,
figure out if the control is necessary so that
the press brake can run or is it possible to
run the machine without the control. In case the
signals from the press brake control are
necessary for it to run properly you will find
expensive retrofit parts. But if it can run
manually, any basic retrofit interface will work.
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Evaluate the Pain Points To start evaluating the
pain points, figure out which method is more
feasible. Front gauging or Back gauging. Based on
the critical dimensions, you will be able to
zero on the right method. In case you make use
of front gauge for measuring from the first bend
to the second one, you will have to maintain the
critical tolerance right in the center of your
piece and push the variance that will happen on
the flanges. If you use back gauging, the flange
dimensions will remain accurate. Above given are
some steps which must have helped you. However,
before you buy Amada machine replacement parts or
press brake, you must calculate what will it
cost you and then purchase the needed parts to
enhance the productivity of your machines. Make
sure you purchase the best!
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