Title: EXPLORING NEW REFRIGERATION TECHNOLOGY THROUGH NATURE.
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2- Swaziland is a small country, in Southern Africa,
bordered by South Africa and Mozambique.
- The head of state is the king, currently King
Mswati III
- Most Swazis live in rural homesteads, the
principal occupation is either subsistence
farming or livestock herding
3- Swaziland ranks as a lower middle income country,
but it's estimated that 69 of the population
lives in poverty
- Swaziland is critically affected by the HIV and
AIDS pandemic, and has the highest HIV infection
rate in the world (26 of all adults)
- Tuberculosis is also a significant problem, with
an 18 mortality rate
- Swaziland has the lowest life expectancy in the
world at 31.88 years
4PALFRIDGE COMMITMENTExploring future
refrigeration technology in synergy with nature
5THE NEED FOR A SUSTAINABLE SOLUTION FOR
REFRIGERATING VACCINES , FOOD AND BEVERAGES IN
DEVELOPING COUNTRIES
6GTZ Terms of Reference
- To preserve medicine , food beverages for human
consumption at high ambient temperatures ( 48c )
using solar energy without the use of chemical
storage batteries. - Key Design Criteria
- Sustainability
- Simplicity
- Safety
- Reliability
- Robustness
7The Solar therm Range
Commercial Merchandiser (LC 86)
Medical Unit (MC 72)
Domestic Unit (LS 150)
8Operation of the Solar therm Units
- During sunlight hours, energy from the sun is
converted into electrical energy, which is used
to cool the product. Any excess energy is stored
in a ballast load ( Phase Change Material ) and
is used during low light low energy conditions. - The cooling system has no battery storage and
comprises of the refrigerator and 2 x 90 watt
Photovoltaic panels
9Operating Principles
10MC72-Medical Unit
- This equipment is designed for hospitals,
clinics, and ambulances. This Chest Type unit
comprises of two compartments - -Vaccine storage
- -Freezer compartment.
- A mechanical damper regulates the amount of
cooling and keeps it between 2C and 8C. - The dampers and controller are preset to achieve
optimum vaccine temperatures in all ambient
temperature conditions. - Ample insulation also allows for vaccines and
medicines to be safely stored for extended
periods of time in low light conditions.
11Performance Characteristics at 48C ambient and
75Rh
12LC86-Commercial Merchandiser
- This is a commercial merchandiser comprising of
controller and BD35k compressor. Beverages are
stored in a basket suspended from the top of the
cabinet. - The unit has a ballast load. The remainder of the
space is filled with product. The controller is
pre-set to achieve optimum beverage temperatures
in all ambient temperature conditions.
13Performance Characteristics at 48C ambient and
75Rh
14LS150-Domestic
- This unit is designed for the storage of fresh
food, and is aimed primarily at rural homesteads
and areas with intermittent power supply from the
national grid. - It is a single door design with separate fridge
and freezer compartments that are able to
maintain temperatures from 2C to 9C. - Ample insulation also allows for food to be
safely stored for extended periods of time in low
light conditions. - The controller is preset to achieve optimum fresh
food temperatures in all ambient temperature
conditions.
15Performance Characteristics at 43C ambient and
75Rh
16COST OF REFRIGERATORS
MODEL BOS Items BOS Cost - Refrigerator Cost - Total Cost -
LC 86 Merchandiser 2 x 90w panels 10m x 4mm² Cable Mounting Brackets Elect. Plugs Acc. 550 808 1358
MT 150 Domestic 2 x 90w panels 10m x 4mm² Cable Mounting Brackets Elect. Plugs Acc. 550 924 1474
MC 72 Medical 2 x 90w panels 10m x 4mm² Cable Mounting Brackets Elect. Plugs Acc. Ice Packs 550 1089 1639
17- TESTING APPROVAL
- Two phases viz
- Laboratory as per WHO PQS specs Simulated
Load Power supply to unit. - IEC 60335 1/2/24 Safety Specs.
- SANS 15502 Performance
- CE Declaration
- Field operation tested in situation at various
countries in both hemispheres in all ambients. - - Refrigerator performance data collected
using remote radio link.
18Data Collection
- Performance data ( temperature power
consumption ) is logged electronically. - Alarms ( door open etc ) also logged.
- Data is transmitted daily via the telephone
network to a website. - The website collates the data from all the
various loggers worldwide and presents it in a
readable pictorial format. - Anyone can ascess the website and review the test
data.
19Communication Global Positioning
- Data is transferred via GPRS or MMS Simply
Cellular network. - Data is transferred to a satellite via APRS and
the location is transmitted to the website. - Palfridge has the co-ordinates of every
refrigerator and know its operating status !!!!
20Installation Maintenance
- Accessory Specs
- 2 x 90 watt monocrystalline panels.
- Roof mounting brackets and fixtures.
- Intermediate 4mm² x 10m cable and plug.
- Solar panel placement directions.
- Operating Instructions.
- Spare parts exploded view and ordering info.
21Installation Procedure
1.Open the cover with a screw driver.
2. Undo nylon screw cap and insert cable
3. Insert and push cable
4. Lift clip using screw driver, push cable in
and release clip.
6. Close cover
5. Screw back nylon cap to tighten cable. Repeat
procedure for connecting other polarity.
22Installing Fridge to Solar Modules
Male Hella
Female Hella
Connect male hella to female hella
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52Installing Fridge to Solar Modules
Male Hella
Female Hella
Connect male hella to female hella
53Wiring Schematic with Data Logger
54Spare Parts
- The following components are replaceable
SPARE PARTS WITH STOCK CODES SPARE PARTS WITH STOCK CODES SPARE PARTS WITH STOCK CODES SPARE PARTS WITH STOCK CODES SPARE PARTS WITH STOCK CODES SPARE PARTS WITH STOCK CODES SPARE PARTS WITH STOCK CODES
Model Component Component Component Component Component Component
Model Compressor Fan Damper Gasket Controller Hinge
MC72 010085 073120 909275 131005 071760 150005
LC86 010085 073120 - 131005 071760 150005
LS150 010085 073120 - 130017 071760 -
Compressor
Condenser
Gasket
Fan
Electronic Controller
Hinge
55Troubleshooting Guide